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Brake Master Cylinder, Remove and Install –
RHD Vehicles
 Remove
| 1. |
Remove water deflector
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| 2. |
Detach closure cap (1) from brake fluid reservoir
| • |
Evacuate brake fluid from brake fluid reservoir as far as
possible with a siphon bottle (commercially available).
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| • |
Seal brake fluid reservoir with MKM-558-10
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| 3. |
Remove rubber guide (2) for brake line on bulkhead.
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| 4. |
Remove battery wiring harness (3) from bulkhead
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| 5. |
Release wiring harness plug (4) for brake fluid sensor on
reservoir and disconnect
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| 6. |
Disconnect supply hose (5) for brake fluid reservoir on clutch
master cylinder from reservoir
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| 7. |
Detach brake lines (6) from brake master cylinder.
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| 8. |
Detach brake master cylinder (7) from brake servo (arrows) and
remove
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Install
| 9. |
Connect brake master cylinder (1) to brake servo using new
fastening nuts (arrows) - tightening torque 25 Nm
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| 10. |
Attach brake lines (4) to brake master cylinder - tightening
torque 16 Nm
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| 11. |
Connect supply hose (3) for brake fluid to clutch master
cylinder on brake fluid reservoir
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| 12. |
Connect wiring harness plug (2) to brake fluid sensor
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| 13. |
Attach rubber guide (6) for brake lines to bulkhead
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| 14. |
Insert battery wiring harness (7) in bulkhead
Note: Ensure rubber
grommet is seated correctly
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| 15. |
Remove MKM-558-10 from brake fluid
reservoir
| • |
Correct brake fluid reservoir so that it reaches the "MAX"
mark
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| 16. |
Bleed brake system and check for leaks 
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| 17. |
Attach closure cap (5) to brake fluid reservoir
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| 18. |
Install water deflector
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