Field Remedy: 1816

Remedy:

In case of customer complaint replace the air intake pipe and the vacuum
line brake servo.

Working Procedure:

 1. Loosen water deflector partially (Picture I).

     - remove engine compartment seal (2)
     - fold up wind deflector (1)

 2. Remove vacuum line

     - remove vacuum line from brake booster (1)
     - pull vacuum line out of bulkhead (2)
     - remove vacuum line from air intake manifold (3)

 3. Remove air intake pipe (Picture III, 1).

 4. Install new air intake pipe (Picture IV, 1).

 5. Install new vacuum line (Picture V).

     - install vacuum line to air intake manifold
     - install vacuum line to bulkhead
     - install vacuum line to brake servo
     - install vacuum line to air intake pipe

 6. Fasten water deflector.
 7. Install engine compartment seal.
 8. Program ECU with new software.

    Note:
    Softwarwe is available as of TIS-CD 52.

Spare-Parts:                            Part-No.:      Catalogue-No.:

Hose, Air Flow Meter to Throttle        55557198       90 08 980
Valve Body (LHD)
Hose, Air Flow Meter to Throttle        13209448       90 05 010
Valve Body (RHD)
Pipe, Assy., Vacuum                     13187447       90 05 006

Labour Times:                           TC:            Hours:

U3 181 60      Replace air intake       90             0.5
               pipe and vacuum line

The costs for this action will be covered during the normal warranty.

The regular warranty procedure should be used for claiming Set-up-time.