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J608500 Thermostat Housing, Remove and Install (Y
17 DTL, without AC, LHD)
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1. Open bonnet
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2. Drain coolant
- Place collecting basin underneath.
- Open drain bolt
3. Detach wiring harness bracket
- Unclip wiring harness
- Remove 2 bolts
4. Remove wiring harness plug
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5. Detach coolant hoses
- From thermostat
- Upper radiator hose (6), coolant pipes 2 off (1), compensation
tank (2), add-on heater element (5), heating radiator (4)
- From cylinder head (3)
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6. Remove thermostat housing
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7. Clean sealing surfaces
8. Install thermostat housing
- Replace gasket
- Tighten bolts (23.5 Nm / 17.3 lbf. ft.)
9. Attach coolant hoses
10. Install wiring harness bracket
- Route wiring harness
- Tighten bolts
- Attach wiring harness
11. Connect wiring harness plug
12. Screw in coolant drain bolt
13. Top up coolant
- Note! Top up and bleed cooling system – see operation
"Top up and bleed cooling system"
- Observe specified coolant quantity
14. Close bonnet
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