vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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J461900 Camshaft Housing, Replace (Y 17 DTL, without AC, LHD) > < Both Camshafts, Remove And Install (Z 17 DTH, with Air Conditioning, LHD)

Corsa C

J463810A Camshaft Housing Cover, Remove and Install (Y 17 DTL, without AC, LHD)

1. Open bonnet

 Object Number: 2411064 Size: DEFAULT

Caution!

On vehicles from model year 04 with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected. It must be recalibrated.

2. Disconnect battery

  • Detach ground cable

3. Remove air cleaner housing (1)

  • Remove wiring harness plug for hot film mass air flow meter (3)
    • Release in direction of arrow
  • Remove air intake hose (4)
    • Loosen clamp (5)
  • Remove bolt (2)

4. Remove air intake pipe

  • Remove 3 bolts
  • Release clamp
  • Remove vent hose (1)
    • From cylinder head cover
 Object Number: 2411065 Size: DEFAULT

5. Remove wiring harness plug for engine control unit

  • 3 off
    • Release 2 wiring harness plugs in direction of arrow
 Object Number: 2411078 Size: DEFAULT

6. Remove engine control unit

  • Remove wiring harness plug bracket
    • Remove 2 bolts (1)
  • Unscrew 2 bolts (3), 2 nuts (2)
 Object Number: 2411079 Size: DEFAULT

7. Remove engine control unit bracket

  • Unscrew 2 bolts (2), nut (1)
  • Unclip wiring harness (arrows)
 Object Number: 2411080 Size: DEFAULT

8. Remove right rear engine transport shackle

  • Remove bolt

9. Loosen left rear engine transport shackle

10. Remove injection lines

  • From injector nozzles

11. Remove outer injector nozzle seals

  • Remove 8 bolts
 Object Number: 2411157 Size: DEFAULT

12. Remove oil dipstick guide tube bracket

  • Unscrew 2 nuts, bolt
 Object Number: 2411156 Size: DEFAULT

13. Remove camshaft housing cover

  • Unscrew 9 bolts (1), 3 studs (2)

14. Remove camshaft housing cover

  • Note! 2. mechanic
  • Carefully push injection line to rear

15. Clean sealing surfaces

  • Camshaft housing, camshaft housing cover

16. Install camshaft housing cover.

  • Replace gasket
  • Apply adhesive sealant compound (white)
    • Areas (1, 3)
  • Caution! Oil return bore (2) must not be covered with adhesive sealing compound or by the camshaft housing cover gasket
 Object Number: 2416086 Size: DEFAULT

17. Install camshaft housing cover

  • Note! 2. mechanic
  • Carefully push injection line to rear

18. Tighten camshaft housing cover

  • Tighten bolts, studs (9.8 Nm/7.2 lbf. ft.)

19. Install oil dipstick guide tube bracket

  • Tighten nuts, bolt

20. Install outer injector nozzle seals

  • Replace seals
  • Note! Note identification
  • Tighten bolts

21. Install injection lines

  • Tighten union nuts (22.5 Nm/16.6 lbf. ft.)

22. Fasten left rear engine transport shackle

  • Tighten bolts (20 Nm / 15 lbf. ft.)

23. Install right rear engine transport shackle

  • Tighten bolt (20 Nm / 15 lbf. ft.)

24. Install engine control unit bracket

  • Tighten bolts (24.5 Nm/18.1 lbf. ft.)
  • Tighten nut (9.8 Nm/7.2 lbf. ft.)
  • Attach wiring harness

25. Install engine control unit

  • Tighten bolts, nuts (5.9 Nm/4.4 lbf. ft.)
  • Install wiring harness plug bracket
    • Tighten bolts

26. Install air intake pipe

  • Tighten bolts
  • Tighten clamp (3.5 Nm / 2.6 lbf. ft.)
  • Attach engine vent hose
    • Fasten clamp
  • Attach wiring harness

27. Attach engine control unit wiring harness plug

  • 3 off

28. Install air cleaner housing

  • Tighten bolt
  • Fasten air intake hose.
    • Tighten clamp (3.5 Nm / 2.6 lbf. ft.)
  • Connect wiring harness plug to hot film mass air flow meter

29. Connect battery

30. Calibrate steering angle sensor

  • Switch on ignition

Note:   Rotate the steering wheel one time from its right-hand to its left-hand stop.

31. Program volatile memories

32. Close bonnet

J461900 Camshaft Housing, Replace (Y 17 DTL, without AC, LHD) > < Both Camshafts, Remove And Install (Z 17 DTH, with Air Conditioning, LHD)