vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Manual Transmission From/To Engine, Detach and Attach (Z 17 DTH, With Air Conditioning, LHD) > < Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD)

Corsa C

Engine Damping Block ( Both Sides) , Replace

  Remove

1.   Open bonnet
2.   Remove air cleaner housing
3.   Remove fuel filter housing (2)
•   Disconnect 4 lines (1) and (4)
– Use KM-796-A
•   Disconnect 2 wiring harness plugs
– Housing cover (3)
– Housing bottom (arrow)
•   Close 4 fuel lines
Object Number: 2406294 Size: DEFAULT


4.   Loosen coolant compensation tank
•   Unclip coolant compensation tank
5.   Remove crash box
•   Remove nut
•   Remove nut
6.   Loosen front wheel
•   Loosen 4 bolts
7.   Raise vehicle
8.   Remove front wheel
9.   Raise vehicle
10.   Remove lower engine compartment cover / splash protection
Object Number: 2408346 Size: DEFAULT

11.   Attach KM-6394
•   Position KM-6394 (1) at the front on the front axle body
Note:   Both locating pins (arrows) must be seated in the bores in the front axle body.
•   Push front bracket (2) in the direction of the arrow
•   Place rear bracket (4), right hand side, on front axle body
•   Attach rear bracket (3), left hand side
– Screw in 2x bolt
•   Tighten 6 bolts

Object Number: 2411021 Size: DEFAULT

12.   Install support
•   On KM-6394
– Adjust bracket (2) for support
•   Screw on nut (1)
13.   Adjust 3x support
•   Transmission side
Note:   Turn spindles until mounts (3) are positioned at the guide journals free of play.
•   Engine timing side
– Insert journal of the support in the bore of the cylinder block free of play (arrow)
– Tighten nuts (1)

14.   Lower vehicle
15.   Remove right engine damping block
•   Release engine bracket adapter
– Unscrew 2 bolts (1)
•   Loosen engine damping block
– Unscrew 2 bolts (2)
Object Number: 2406319 Size: DEFAULT


16.   Install right engine damping block
•   Fasten engine bracket adapter
– Replace 2x bolt
– Tighten 2 new bolts 60 Nm + 30° - 45°
•   Fasten engine damping block
– Tighten 2 bolts 40 Nm
17.   Detach left engine damping block
•   Unscrew 2 bolts (1)
18.   Remove left transmission bracket
•   Unscrew 3 bolts (arrows)
19.   Remove left engine damping block
•   Unscrew 4 bolts (2)
Object Number: 2406259 Size: DEFAULT


  Install

20.   Install left engine damping block
•   Tighten 4 bolts 25 Nm
21.   Install left transmission bracket
•   Tighten 3x bolts 60 Nm
22.   Attach left engine damping block
•   Tighten 2 new bolts 80 Nm + 60° - 75°
23.   Install crash box
•   Tighten 2 nuts 25 Nm
24.   Install fuel filter housing
•   Connect 2 wiring harness plugs
•   Connect 4 lines
25.   Fasten coolant compensation tank
•   Clip in coolant compensation tank
26.   Install air cleaner housing
27.   Raise vehicle
28.   Detach support
•   Engine timing side
29.   Detach KM-6394
30.   Install lower engine compartment cover / splash protection
31.   Lower vehicle
32.   Attach front wheel
•   Screw in 4 bolts
33.   Lower vehicle
34.   Secure front wheel
•   Tighten 4 bolts 110 Nm
35.   Close bonnet

Manual Transmission From/To Engine, Detach and Attach (Z 17 DTH, With Air Conditioning, LHD) > < Engine With Manual Transmission, Remove and Install (Z 17 DTH, with AC, LHD)