vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J312000 Cylinder Head, Remove and Install (Z 18 XE, with Air Conditioning, LHD) > < J312000 Cylinder Head, Remove and Install (Z 14 XE, Z 16 YNG with AC)

J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

  Remove

1.   Open bonnet
2.   Remove engine cover.
•   Unscrew oil filler pipe cap
•   Remove 2 bolts
•   Screw on oil filler pipe cap
3.   Remove ignition module
•   Disconnect wiring harness plug (2)
•   Unscrew 2 bolts
•   Extract using KM-6009 (1)
Note:   Do not tilt
Object Number: 2411307  Size: DEFAULT


4.   Release preheater line - throttle valve module (1)
•   Unscrew 2 bolts
•   Disconnect coolant temperature sensor wiring harness plug (4)
5.   Remove cylinder head cover
•   Detach 2x engine vent hoses (2)
•   Unclip oxygen sensor wiring harness (3)
•   Unscrew 10 bolts
•   Remove seal
Object Number: 2411308  Size: DEFAULT


  Install

6.   Clean sealing surfaces
•   Cylinder head, cylinder head cover
7.   Install cylinder head cover
•   Replace gasket (2)
•   Apply sealant (1)
Note:   Complete assembly operations within 10 minutes
•   Tighten 10x bolts 8 Nm
•   Attach engine vent hoses
•   Clip in oxygen sensor cable
Object Number: 2411309  Size: DEFAULT


8.   Fasten preheater line - throttle valve module
•   Connect coolant temperature sensor wiring harness plug
•   Tighten 2 bolts
9.   Install ignition module
•   Unscrew KM-6009
•   Tighten 2x bolts 8 Nm
•   Connect ignition module wiring harness plug
10.   Install engine cover.
•   Unscrew oil filler pipe cap
•   Insert retaining lugs
•   Tighten 2x bolts 8 Nm
•   Screw on oil filler pipe cap
11.   Close bonnet

J312000 Cylinder Head, Remove and Install (Z 18 XE, with Air Conditioning, LHD) > < J312000 Cylinder Head, Remove and Install (Z 14 XE, Z 16 YNG with AC)