vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J337200 Left Engine Damping Block, Replace (Z 18 XE, with Air Conditioning, LHD) > < J338010 Rear Reaction Member, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

J337100 Right Engine Damping Block, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

Note:   KM-6394 must be used as of model year 04 instead of KM-6169-1 .

  Remove

1.   Open bonnet
2.   Remove air cleaner housing (1)
•   Disconnect 2 wiring harness plugs
Hot film mass air flow meter (4), tank vent valve (2)
•   Unclip tank vent valve
•   Detach intake hose
•   Detach engine vent hose (3)
•   Remove bolt (arrow)
Object Number: 2411290  Size: DEFAULT


3.   Raise vehicle
4.   Remove right-hand air duct
•   Unscrew 3 bolts (arrows)
5.   Remove ribbed V-belt cover
•   Unscrew 3 bolts (1)
•   Remove clip (2)
6.   Lower vehicle
Object Number: 2411291  Size: DEFAULT


7.   Attach KM-6169 (1)
•   Attach KM-6169 to left of front axle body (arrows, illus. I)
Guide pin must be seated in bore in front axle body
•   Attach both right holders on the front axle body (arrows, Illus. II).
Guide pin must be seated in bore in front axle body (arrow, Fig. III)
•   Tighten 8 bolts
Object Number: 2409770  Size: DEFAULT


8.   Install support
•   An KM-6169
Adjust bracket (2) for support
•   Screw on nut (1)
9.   Adjust supports
•   Transmission side
Turn spindles until mounts (3) are positioned at guide journals free of play
•   Engine timing side
Insert journal of the support in the bore of the cylinder block without play (arrow)
Tighten nuts (1)
10.   Lower vehicle
Object Number: 2411093  Size: DEFAULT


11.   Remove right engine damping block
•   Loosen engine bracket adapter
Unscrew 2 bolts (1)
•   Loosen engine damping block
Unscrew 2 bolts
Object Number: 2411257  Size: DEFAULT


  Install

12.   Install right engine damping block
•   Fasten engine bracket adapter
Tighten 2x bolts 60 Nm + 30° - 45°
•   Fasten engine damping block
Tighten 2 bolts 40 Nm
13.   Raise vehicle
14.   Detach supports
•   Engine timing side
•   Transmission side
15.   detach KM-6169
16.   Install ribbed V-belt cover
•   Screw in 3 bolts
•   Install clip
17.   Install right-hand air duct
•   Screw in 3 bolts
18.   Lower vehicle
19.   Install air cleaner housing
•   Tighten bolt
•   Install suction hose
•   Attach engine vent hose
•   Clip in tank vent valve
•   Connect 2 wiring harness plugs
20.   Close bonnet

J337200 Left Engine Damping Block, Replace (Z 18 XE, with Air Conditioning, LHD) > < J338010 Rear Reaction Member, Remove and Install (Z 18 XE, with Air Conditioning, LHD)