vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J609100 Coolant Pump, Remove and Install (Z 18 XE, with Air Conditioning, LHD) > < J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD)

J608110 Thermostat with Coolant Connection, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

  Remove

1.   Open bonnet
2.   Raise vehicle
3.   Drain coolant
•   Place collecting basin underneath.
•   Open drain bolt (arrow)
4.   Lower vehicle
5.   Remove engine cover.
•   Unscrew oil filler pipe cap
•   Unscrew 2 bolts
•   Screw on oil filler pipe cap
Object Number: 2410656  Size: DEFAULT


6.   Remove intake pipe
•   Remove bolt (arrow)
•   Pull intake pipe out of bracket
Object Number: 2411292  Size: DEFAULT


7.   Detach upper radiator hose (1) from thermostat housing
8.   Disconnect coolant temperature sensor wiring harness plug (3)
9.   Remove thermostat housing (4)
•   Unscrew 2 bolts
•   Detach preheater hose for throttle valve module (2) from thermostat housing
10.   Clean sealing surfaces
•   Thermostat housing, cylinder head
Object Number: 2398373  Size: DEFAULT


  Install

11.   Install thermostat housing
•   Attach preheater hose for throttle valve module
•   Replace gasket
•   Tighten 2 bolts 20 Nm
12.   Connect coolant temperature sensor wiring harness plug
13.   Attach upper radiator hose
14.   Attach intake pipe
•   Tighten bolt
15.   Install engine cover.
•   Unscrew oil filler pipe cap
•   Insert retaining lugs
•   Tighten bolts 8 Nm
•   Screw on oil filler pipe cap
16.   Raise vehicle
17.   Close coolant drain bolt
18.   Lower vehicle
19.   Top up coolant
20.   Close bonnet

J609100 Coolant Pump, Remove and Install (Z 18 XE, with Air Conditioning, LHD) > < J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD)