vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

ABOUT US
Pressure line > < Injectors, Replace (Z 17 DTH, With Air Conditioning, LHD)

Corsa C

Replace fuel return line

  Remove

Important:   Cleanliness is of the utmost importance when working with the fuel system. The smallest particle of dirt could cause engine malfunction or contaminate the fuel system. Open fuel systems must be sealed with a suitable plug from the Opel Parts catalogue (Cat. no. 45 06 154 / Part no. 9201697). Plugs are intended for one-time use only.

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach ground clamp from ground terminal
– Unscrew nut
3.   Remove engine cover (2)
•   Unscrew 2 bolts (1)
•   Detach oil filler port cover (3)
•   Unclip engine cover from bracket
•   Attach oil filler port cover
Object Number: 3447586 Size: DEFAULT


4.   Place collecting basin underneath
5.   Remove fuel return line (2)
•   Detach oil leak hose from fuel return line
– Release clamp (arrow)
•   Detach 4x fuel return line from injectors
– Unclip 4 retainers (1)
•   Remove fuel return line
Note:   Seal injectors with plug
Object Number: 3447587 Size: DEFAULT


  Install

6.   Install fuel return line
•   Install fuel return line using new seal rings
•   Attach 4x fuel return line to injectors
– Clip in 4 retainers
•   Attach oil leak hose to fuel return line
– Fasten clamp
7.   Install engine cover.
•   Detach oil filler port cover
•   Install engine cover.
– Clip into bracket
– Tighten 2 bolts
•   Attach oil filler port cover
8.   Top up coolant and adjust coolant level
9.   Connect battery
•   Attach ground clamp to ground terminal
– Tighten nuts
10.   Program volatile memory
11.   Close bonnet

Pressure line > < Injectors, Replace (Z 17 DTH, With Air Conditioning, LHD)