vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Oil Leak Lines > < All High Pressure Lines, Replace (Injectors - Accumulator)

High Pressure Line (High Pressure Pump - Accumulator), Replace

Important:   Cleanliness is absolutely essential when working on the fuel system because even small dirt particles can lead to disruption to engine operation or the fuel system. Open fuel systems must be sealed with appropriate sealing plugs from the kit (45 06 154). Sealing plugs are only designed to be used once.

  Remove

1.   Open bonnet
Warning:   When working with the Common Rail Switch, wait one minute after switching off the engine. The system relieves the pressure itself.
2.   Waiting time for pressure relief
3.   Remove charge air pipe (1)
•   Release 2x clamp
•   Unscrew 2 bolts (arrows)
•   Unclip wiring harness
•   Detach hose
Object Number: 2406298  Size: DEFAULT


4.   Detach high pressure line (1)
•   Loosen 2 union nuts
Object Number: 2408367  Size: DEFAULT


  Install

5.   Attach high pressure line
•   Tighten union nut (M14) 28 Nm
•   Tighten union nut (M12) 24 Nm
6.   Install charge air pipe
•   Tighten 2 bolts
•   Attach 2 clamps 3.5 Nm
•   Attach wiring harness
•   Attach hose
Important:   Wear protective glasses and gloves.
7.   Check the fuel system for leaks
•   Start engine.
Note:   Check the fuel system for escaping fuel.
8.   Close bonnet

Oil Leak Lines > < All High Pressure Lines, Replace (Injectors - Accumulator)