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Gears, Remove and Install (F 17)
Note: Transmission
remains installed.
 Remove
|
| 1. |
Remove shift mechanism cover (1) 
|
| 2. |
Remove reversing lamps switch (2).
|
| 3. |
Remove end shield cover (3) gasket
|
| 4. |
Remove end shield (4) from transmission
|
|
|
| 7. |
Check affected gears and replace if necessary:
| 1. |
4th speed gear |
| 2. |
3rd speed gear |
| 3. |
1st speed gear |
| 4. |
2nd speed gear |
|
|
Install
|
Important: If a synchromesh body
assembly has been completely disassembled then the following method
of procedure shall be observed for assembly.
|
| 8. |
Insert synchro body (3) in shift sleeve (2)
| • |
Insert sliding blocks (1) and (5) with the open end towards the
synchro body.
|
|
| 9. |
Insert synchroniser spring (4)
Note: Ensure that the
free end is raised from the synchro body (arrow) in the correct
installation position. If this is not the case, turn synchro ring
by 180° and re-install. Offset end of synchro spring engages in
a sliding block.
|
|
| 10. |
Install 5th gear gearwheel (driving) or 5th gear gearwheel
(driven)
|
|
| 13. |
Install end shield (1) in transmission
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| 14. |
Install end shield cover (2)
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| 15. |
Install reversing lamp switch (4) with new seal ring
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| 16. |
Install gearshift cover (3)
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| 17. |
Check transmission fluid level
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