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Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20|Description and Operation > < Transmission Housing, Replace (F17+)

Corsa C

MTA Manual Transmission from Engine, Detach and Attach

Note:   Engine removed

  Remove

1.   Rope drive unit
•   To engine transport shackles
– Use KM-2358
2.   Detach upper coolant hose (1)
•   From thermostat housing
3.   Detach lower coolant hose (3)
•   From heat exchanger/oil cooler
4.   Remove charge air hose (2)
•   From charge air pipe at intercooler
5.   Remove charge air hose
•   From turbocharger
•   Open quick-release fitting
6.   Detach air conditioning line
•   Remove bolt (arrow)
7.   Disconnect wiring harness plug of AC compressor (4)
Object Number: 2408360 Size: DEFAULT


8.   Remove cooling module
Object Number: 2408184 Size: DEFAULT

9.   Remove compressor
•   Unscrew 3x bolts (1...3)

Object Number: 2408193 Size: DEFAULT

10.   Detach compressor support (1)
•   Unscrew 4 bolts (2)

11.   Detach exhaust manifold heat shield
•   Unscrew 3 nuts
•   Remove engine transport shackle
12.   Remove turbocharger/catalytic converter (3)
•   Detach oil feed line at oil cooler
– Unscrew banjo bolt (1)
•   Detach oil return line at cylinder block
– Unscrew 2 bolts (2)
•   Remove charge air pipe at turbocharger
•   Remove bolt
– Catalytic converter bracket at cylinder block
•   Unscrew 3x nuts (arrows)
Object Number: 2408361 Size: DEFAULT


13.   Detach alternator
•   Unscrew 3 bolts (2)
•   Electrically disconnect alternator
– Unscrew 2 nuts (1)
14.   Detach ground cable (3)
•   From cylinder block
•   Remove bolt
Object Number: 2408362 Size: DEFAULT


15.   Detach alternator support
•   Unscrew 5 bolts
16.   Fit 2x KM-412-32
•   Tighten 6 bolts
Object Number: 2408363 Size: DEFAULT


17.   Attach engine transport shackle.
•   To exhaust manifold
18.   Remove 2 axle shafts
•   Use KM-313 (2)
•   Use KM-902 (1)
– Seal openings
Object Number: 2411280 Size: DEFAULT


19.   Detach charge air pipe (1) from intake manifold
•   Unscrew 4 bolts (arrows)
Object Number: 2406307 Size: DEFAULT


20.   Detach rear reaction member
•   Remove bolt (arrow)
Object Number: 2411025 Size: DEFAULT


21.   Remove front reaction member
•   Undo bolted connection (arrow)
Object Number: 2411286 Size: DEFAULT


22.   Raise drive unit
•   From front axle unit
23.   Attach drive unit to KM-412-A
•   Tighten 8 bolts
•   Remove ropes from drive unit
24.   Remove transmission
•   From oil pan
– Unscrew 2 bolts
•   From cylinder block
Note:   Note differing bolts
– Unscrew 3 bolts
– Loosen bolt
25.   Remove transmission
Note:   Second person required
•   Remove bolt

  Install

26.   Insert transmission
Note:   Second person required
•   Screw in 6x bolt
27.   Attach transmission
•   To oil pan
– Tighten 2 bolts 40 Nm
– 4x transmission at cylinder block 60 Nm
•   At cylinder block
– Tighten 4 bolts 60 Nm
28.   Remove drive unit
•   Rope drive unit
•   Unscrew 8 bolts
29.   Insert drive unit
•   On front axle unit
Note:   Second person required
•   Screw in 2x bolt
– In reaction member
30.   Attach front reaction member
•   Tighten bolted connection 60 Nm
31.   Attach rear reaction member
•   Tighten bolt 80 Nm
32.   Remove 2x KM-412-32
•   Undo 6 bolts
33.   Replace 2 axle shaft retaining rings
34.   Install 2 axle shafts
35.   Fit charge air pipe at intake manifold
•   Replace seal ring
•   Tighten 4 bolts
36.   Connect ground cable.
•   At cylinder block
37.   Attach alternator support
•   Tighten 5 bolts 25 Nm
38.   Attach alternator
•   Tighten 3 bolts 25 Nm
•   Electrically connect alternator
– Tighten 2 nuts
39.   Install turbocharger/catalytic converter
•   Fit turbocharger
•   Tighten 3x nuts 25 Nm
•   Fit charge air pipe at turbocharger
•   Catalytic converter bracket at cylinder block
•   Attach oil return line at cylinder block
– Tighten 2 bolts 15 Nm
– Replace gasket
•   Attach oil feed line at oil cooler
– Tighten banjo bolt 12 Nm
– Replace 2x seal ring
40.   Attach exhaust manifold heat shield
•   Detach engine transport shackle
•   Tighten 3x nuts 9 Nm
•   Insert engine transport shackle
41.   Attach compressor support
•   Tighten 4 bolts 20 Nm
42.   Fit compressor
•   Tighten 3 bolts 22 Nm
43.   Insert cooling module
44.   Connect air conditioning compressor wiring harness plug
45.   Connect air conditioning line
•   Replace 2x seal ring
•   Tighten bolt 20 Nm
46.   Attach charge air hose.
•   To turbocharger
•   Close quick-release fitting
47.   Attach charge air hose.
•   To upper charge air pipe
•   Tighten clamp 3.5 Nm
48.   Connect lower coolant hose
•   To heat exchanger/oil cooler
49.   Attach upper coolant hose
•   To thermostat housing
50.   Remove ropes from drive unit
51.   Check transmission fluid level, top up if necessary LUREF_1.gif

Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20|Description and Operation > < Transmission Housing, Replace (F17+)