vauxhall Workshop Repair Guides

Vauxhall Corsa C Service and Repair Manuals

Transmission Housing, Replace (F13/ F13 MTA) > < Remove and install outer races of tapered roller bearing (F17/F17 new/F17+/F17+ MTA)

Synchromesh Body Assembly, Remove and Install (F13/ F13 MTA)

Note:   Transmission remains installed.

  Remove

Object Number: 2414078  Size: DEFAULT

1.   Remove gearshift cover (1)
•   F13/F17/F17 new/F17+
•   MTA
2.   Remove reversing lamp switch (2)
•   F13 only
3.   Remove end shield cover (3)
4.   Remove end shield (4) from transmission LUREF_1.gif

Object Number: 2414149  Size: DEFAULT

5.   Remove main shaft
6.   Dismantle main shaft
7.   Replace affected synchromesh body assembly if necessary:
1. 3rd/4th gear synchromesh body assembly
2. 1st/2nd gear synchromesh body assembly

Note:   Remove and install 5th gear synchro body assembly LUREF_1.gif

  Install

Object Number: 2414066  Size: DEFAULT

Important:   If a synchromesh body assembly has been completely disassembled then the following method of procedure shall be observed for assembly.
8.   Insert synchro body (3) in shift sleeve (2)
•   Insert sliding blocks (1) and (5) with the open end towards the synchro body.
9.   Insert synchroniser spring (4)
Note:   Ensure that the free end is raised from the synchro body (arrow) in the correct installation position. If this is not the case, turn synchro ring by 180° and re-install. Offset end of synchro spring engages in a sliding block.

10.   Assemble main shaft
Note:   Remove and install 5th gear synchro ring
11.   Install main shaft
Object Number: 2414090  Size: DEFAULT

12.   Install end shield (1) in transmission LUREF_1.gif
13.   Install end shield cover (2)
14.   Install reversing lamp switch (4) with new seal ring
•   F13 only
•   Tighten switch 20 Nm
15.   Install gearshift cover (3)
•   F13/F17/F17 new/F17+
•   MTA
16.   Check transmission fluid level
•   F13/F17/F17 new/F17+
•   F13 MTA/F17+ MTA

Transmission Housing, Replace (F13/ F13 MTA) > < Remove and install outer races of tapered roller bearing (F17/F17 new/F17+/F17+ MTA)