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Vauxhall Workshop Service and Repair Manuals

Synchromesh Body Assembly, Replace (F17+) > < Synchromesh Body Assembly, Replace (F17 new)

Transmission Housing, Replace (F17 new)

  Remove

Object Number: 2403661  Size: DEFAULT

1.   Remove transmission
2.   Attach transmission to KM-113-2
•   Attach transmission to KM-6115 (2)
•   Attach transmission with KM-6115 to KM-113-2 (1)
3.   Detach left engine damping block support
•   Remove 3x bolts

Object Number: 2414078  Size: DEFAULT

4.   Remove gearshift cover (1)
Note:   Transmission in idle position.
5.   Remove reversing lamps switch
•   Disconnect wiring harness plug for reversing lamp switch
•   Unscrew reversing lamps switch (2)
6.   Remove end shield cover (3)
7.   Remove end shield (4)
•   Remove KM-6155

8.   Remove differential
Object Number: 2414208  Size: DEFAULT

9.   Remove central release (5)
10.   Remove transmission housing pressure line (4) for central release and pressure line sleeve (3) LUREF_1.gif
11.   Remove bearings for main shaft (2) and drive shaft (1) in transmission housing
12.   Remove axle shaft seal ring
•   Remove 2 axle shaft seal rings

13.   Remove transmission housing from KM-6115

  Install

14.   Attach transmission housing to KM-6115
Object Number: 2414208  Size: DEFAULT

15.   Install bearings for main (2) and drive shaft (1) LUREF_1.gif
16.   Install differential
•   Please follow differential gear tapered roller bearing adjusting instructions
17.   Install transmission housing pressure line (4) for central release and pressure line sleeve (3) LUREF_1.gif
18.   Install central release (5)

Object Number: 2414090  Size: DEFAULT

19.   Install end shield (1)
Note:   Observe the magnet
20.   Install end shield cover (2)
21.   Install gearshift cover (3)
22.   Install reversing lamp switch
•   insert with new seal ring
•   Tighten reversing lamp switch (4) 20 Nm
•   Connect wiring harness plug

23.   Fit axle shaft seal rings
Object Number: 2403661  Size: DEFAULT

24.   Attach left engine damping block support
•   Tighten 3 bolts 60 Nm
25.   Detach transmission from KM-113-2
•   Detach transmission with KM-6115 from KM-113-2
•   Detach transmission from KM-6115
26.   Install transmission
27.   Transmission Fluid Level, Check and Correct LUREF_1.gif
28.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged

Synchromesh Body Assembly, Replace (F17+) > < Synchromesh Body Assembly, Replace (F17 new)