vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Axle Shaft Seal Rings, Replace > < Illustration - Differential gear tapered roller bearing (F17/F17 new/F17+/F17+ MTA)

Gearshift Cover, Remove and Install and/or Seal (F13/F17/F17 new/ F17+)

  Remove

1.   Diesel engines: remove crash box
•   Z 13 DT / Z 13 DTJ / Z 17 DTH LUREF_1.gif
•   Y 17 DT
2.   Detach universal joint from shift rod
•   Press in retaining spring (arrow) of the hollow pin
•   Prise out hollow pin with KM-569-A
3.   Press adjusting pin (2) into adjusting bore
•   Turn gearshift rod anti-clockwise (in direction of 3rd gear)
4.   Detach and remove gearshift cover (1) from transmission
•   Unscrew 4x bolt
Note:   Cover opening in transmission with a clean cloth
5.   Remove gasket remnants and clean sealing surfaces
Object Number: 2398561  Size: DEFAULT


  Install

6.   Measure play (I) between dowel pin (2) and 5th gear shift driver (1) with feeler gauge
•   Play must be minimum 0.3 mm and maximum 0.5 mm
•   If there is too much play: Drive dowel pin further into transmission housing with drift and measure play again
•   If there is too little play: Correction of play is not required as the shift rod presses the dowel pin into the correct position.
7.   Install new gasket
•   Stick gasket to transmission housing with grease
8.   Place gearbox cover onto transmission
Note:   Ensure that adjusting pin is sitting in adjusting hole and locks gearbox.
9.   Attach gearbox cover to transmission
•   Tighten cover 15 Nm
•   Draw adjusting pin out of adjusting bore
Object Number: 2398562  Size: DEFAULT


10.   Slide cross-joint (2) into shift fork (3)
•   Coat new hollow pin with grease
•   Push hollow pin (1) in direction of arrow until securing spring engages
11.   Diesel engines: install crash box
•   Z 13 DT / Z 13 DTJ / Z 17 DTH LUREF_1.gif
•   Y 17 DT
12.   Check transmission fluid level and correct if necessary LUREF_1.gif
13.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged
Object Number: 2398563  Size: DEFAULT


Axle Shaft Seal Rings, Replace > < Illustration - Differential gear tapered roller bearing (F17/F17 new/F17+/F17+ MTA)