vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Front Fuel Tank Degassing Line, Remove and Install > < Tank Vent Valve, Remove And Install (From Model Year '04)

Centre fuel tank degassing line (petrol engines)

For diesel engines, remove and install centre fuel return

Warning:   Fuel vapour or escapes – observe safety measures and national legislation!

  Remove

1.   Disconnect battery
•   Release earth cable
Note:   For "ECO" model variant: Remove underbody air guide plate LUREF_1.gif
2.   Disconnect centre fuel tank degassing line (1) or centre fuel return line
•   With KM-796 from rear fuel tank degassing line (petrol engines) (2) or rear fuel return line (diesel engines) at quick-release fitting
•   Seal off with Closure Plug KM-807
•   With KM-796 fro, front fuel tank degassing line (petrol engines) (3) or front fuel return line (diesel engines) at quick-release fitting
•   Seal off with Closure Plug KM-807
Note:   Illustration shows "petrol engine" version.
3.   Remove bracket (arrows) from underbody. Unclip centre fuel tank degassing line or centre fuel return line from brackets and water deflector (4) and remove.
Object Number: 2410203  Size: DEFAULT


  Install

4.   Attach centre fuel tank degassing line (1) or centre fuel return line
•   Remove front closure plug KM-807
•   Attach with quick-release fitting to front fuel tank degassing line (petrol engines) or front fuel return line (diesel engines) (3)
Note:   Quick-release fitting must engage perceptibly.
•   Remove rear closure plug KM-807
•   Attach with quick-release fitting to rear fuel tank degassing line (petrol engines)(2) or to rear fuel return line (diesel engines)
Note:   Quick-release fitting must engage perceptibly.
Note:   Illustration shows "petrol engine" version.
5.   Clip centre fuel tank degassing line or centre fuel return line in bracket (arrows) and water deflector.
Object Number: 2410203  Size: DEFAULT


6.   Attach bracket to underbody – tightening torque 1.2 Nm .
Note:   For "ECO" model variant: Install underbody air guide plate LUREF_1.gif
7.   Connect earth cable to battery.
8.   Program volatile memories
9.   Check centre return line (diesel engine) for leaks
Note:   With the engine running

Front Fuel Tank Degassing Line, Remove and Install > < Tank Vent Valve, Remove And Install (From Model Year '04)