vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Sheet Metal Parts (Bolted)|Wing > < Tailgate, remove and install

Tailgate spacer, remove+install

  Install

1.   Open tailgate
2.   Partially loosen the top of the tailgate rubber weatherstrip
3.   Protect the top edge of the tailgate against paint damage with edging strip or adhesive tape
4.   Remove the lock rings from the tailgate hinge bolts
Object Number: 10680460  Size: DEFAULT

5.   Remove the tailgate hinge bolts
Note:   Two people are necessary!
•   Unlatch two retaining clamps from the gas lifter spring
•   Unclip and set aside two gas-filled struts
Note:   Completely remove the gas-filled struts for the Signum model!
•   Remove two tailgate hinge bolts

Object Number: 10680461  Size: DEFAULT

6.   Install the tailgate spacer
Note:   Three people may be necessary!
•   Insert BO-48668-1 and BO-48668-2 into the tailgate hinge
•   Install two spacers with tailgate hinge bolts on the tailgate

7.   Close the tailgate
•   Cushion the tailgate lock with a suitable object (e.g., foam edging strip) (arrow)
Object Number: 10680462  Size: DEFAULT


  Remove

8.   Open tailgate
•   Remove the object used to cushion the tailgate lock
9.   Remove the tailgate spacer
Note:   Three people may be necessary!
•   Remove the tailgate hinge bolts from the spacer
•   Remove the BO-48668-1 and BO-48668-2 from the tailgate hinge
10.   Install the tailgate hinge bolts
Note:   Two people are necessary!
•   Install two tailgate hinge bolts
•   Attach two gas-filled struts, and latch the safety clamps
11.   Attach the lock rings to the tailgate hinge bolts
12.   Remove the edging strip from the top of the tailgate
13.   Attach the rubber weatherstrip to the top of the tailgate
14.   Close the tailgate
15.   Check the size of the gap

Sheet Metal Parts (Bolted)|Wing > < Tailgate, remove and install