vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Replace upper coolant pipe > < Replace cylinder block ventilation flange

Corsa D

Replace lower coolant pipe

  Remove

1.   Remove exhaust manifold
2.   Detach air intake pipe (1) from intercooler at intake manifold
Note:   On Z13DTH, detach air intake pipe from throttle valve connector
•   Detach charge air hose
– Release clamp (2)
•   Unscrew 4x bolts (3)
Object Number: 7361087 Size: DEFAULT


Object Number: 7361096 Size: DEFAULT

3.   Detach upper coolant pipe
•   Release clamp (3)
•   Unscrew 3x bolts (1) and (2)
•   Remove gasket

4.   Disconnect wiring harness plug for coolant temperature sensor
5.   Remove 2x coolant hoses
•   Undo 2 clamps (1) and (2)
Object Number: 7361098 Size: DEFAULT


6.   Remove lower coolant pipe (1)
•   Unscrew 2x bolts (2)
Object Number: 8326309 Size: DEFAULT


7.   Clean sealing surface
•   At cylinder block

  Install

8.   Attach lower coolant pipe
•   Replace sealing ring
Important:   Make sure the seal ring is not displaced during installation.
•   Insert coolant return pipe into cylinder block
•   Tighten 2x bolt 9 Nm
9.   Attach upper coolant pipe
•   Replace gasket
•   Tighten 3x bolt 9 Nm
•   Fasten clamp
10.   Attach air intake pipe of intercooler to intake manifold
Note:   On Z13DTH, attach air intake pipe to throttle valve connector
•   Replace gasket
•   Tighten 4x bolts
•   Attach charge air hose
– Attach clamp 3.5 Nm
11.   Install exhaust manifold

Replace upper coolant pipe > < Replace cylinder block ventilation flange