Vauxhall Corsa D Manuals - Workshop Service and Repair

Repair lower radiator fixing pin (Z 13 DTJ, Z 13 DTH, A 17 DTS, Z 17 DTR)

Note:   The work instruction "Repairing the Lower Radiator Mounting Pin (Z 13 DTJ, Z 13 DTH) was described using a Corsa D, on the right-hand side in the direction of travel. For the left-hand side, the procedure is similar.

  Remove

1.	Cooling System, Check for Leaks Note:   If the radiator has leaks, the entire radiator must be replaced.

2.   Grind fractured surfaces flat using a suitable tool

3.   Drill a hold completely through the centre of the fractured surface •   Hole diameter: 8 mm Important:   Protect coolant filling connector against damage using a suitable object (1) 4.   Drill side hole at least 30 mm deep •   Hole diameter: 5 mm

  Install

5.   Install new radiator pin •   The recess of the radiator pin (1) must align with the hole (2) •   Tighten bolt (3) 3.5 Nm