vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Easytronic transmission shift module > < Illustration - End shield (F13/F13MTA/F17/F17+/F17MTA)

Replace synchro rings (F17+F17+ MTA)

Note:   Transmission remains installed.

  Remove

Object Number: 2414078  Size: DEFAULT

1.   Remove gearshift cover (1)
Note:   For transmission F17+
Remove shift module
Note:   For transmission F17+ MTA
2.   Remove reversing lamp switch (2)
•   Disconnect wiring harness plug for reversing lamp switch
•   Unscrew reversing lamp switch
3.   Remove end shield cover (3) LUREF_1.gif
4.   Remove end shield (4)
5.   Remove main shaft

6.   Dismantle main shaft
Object Number: 2405961  Size: DEFAULT

7.   Inspect synchro rings
•   Check the synchro ring concerned, replace if necessary

1

4th gear synchroniser ring

2

3rd gear synchroniser ring

3

1st gear inner synchroniser ring

4

1st gear intermediate ring

5

1st gear outer synchroniser ring

6

2nd gear outer synchroniser ring

7

2nd gear intermediate ring

8

2nd gear inner synchroniser ring



  Install

Important:   Coat the bearing, running or seating surfaces of rotating parts and surfaces under pressure with transmission fluid. If a synchro body assembly is completely dismantled, observe the following procedure for assembly.
8.   Assemble synchromesh body and shift sleeve
•   Insert synchromesh body (1) into shifter collar (2)
•   Insert 3 thrust pieces (3)
Note:   Attach bevel and then press into synchromesh body assembly.
9.   Assemble main shaft
Object Number: 2405953  Size: DEFAULT


10.   Install main shaft
Object Number: 2414090  Size: DEFAULT

11.   Install end shield (1)
Note:   Observe the magnet
12.   Install end shield cover (2) LUREF_1.gif
13.   Install gearshift cover (3) LUREF_1.gif
Note:   For transmission F17+
Install shift module
Note:   For transmission F17+ MTA
14.   Transmission Fluid Level, Check and Correct LUREF_1.gif
15.   Install reversing lamp switch (4)
•   insert with new seal ring
•   Tighten reversing lamp switch 20 Nm
•   Connect wiring harness plug
16.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged

Easytronic transmission shift module > < Illustration - End shield (F13/F13MTA/F17/F17+/F17MTA)