vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

M Steering > < Replace fill level gauge (tank sender unit), LPG (Euro 5)

Replace LPG ring tank (Euro 5)

Warning:   When working on the LPG system, the multivalve shut-off valve must be closed BY HAND. Work may only be performed by trained personnel. Faulty installation can lead to fire or explosion, which is a danger to life and limb.

Important:   Observe safety regulations for gas-driven vehicles (natural gas / Liquefied Petroleum Gas LPG).

  Remove

1.   Drain gas system
•   Siphon off liquid gas
•   Blow off liquid gas
2.   Close shut-off valve
3.   Detach gas inlet hose from multivalve
•   Unscrew nut (1)
•   Disconnect wiring harness plug
4.   Detach gas outlet hose from multivalve
•   Unscrew bolt (2)
Object Number: 10686642  Size: DEFAULT


5.   Remove gas line protection plate (1)
•   Unscrew 2x nut (2)
Note:   Use new nuts.
•   Remove gas line protection plate
•   Remove 2x spacer sleeve for the gas line protection plate
Object Number: 23676998  Size: DEFAULT


6.   Remove liquid gas ring tank
•   Unscrew 2x nuts (1)
Note:   Use new nuts.
•   Carefully remove ring tank upwards
Object Number: 23676999  Size: DEFAULT


7.   Detach multivalve
Note:   Replace seal.

  Install

8.   Attach multivalve
9.   Install ring tank
•   Carefully place ring tank in spare wheel well
•   Tighten 2x nuts
Tightening torque 28 Nm
Note:   Before fitting, attach ring tank spacer sleeves with O-ring.
10.   Install gas line protection plate
•   Install 2x spacer sleeve for the gas line protection plate
•   Install gas line protection plate
•   Screw in 2x nut
Tightening torque 28 Nm
11.   Attach gas outlet hose to multivalve
•   Tighten screw with MKM-6600-1 and MKM-6600-200
Tightening torque 11 Nm
12.   Attach gas inlet hose to multivalve
•   Tighten nuts with MKM-6600-1 and MKM-6600-200
Tightening torque 14 Nm
•   Connect wiring harness plug
13.   Open shut-off valve
14.   Carry out leak test and repair any leaks LUREF_1.gif

M Steering > < Replace fill level gauge (tank sender unit), LPG (Euro 5)