vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Rubber Wheaterstrip > < Doors - cannot be opened from inside or outside

Door locks - Grease missing in door locks

 

Models:

Omega-B 2000

 

Engines:

All

 

Option:

 

Group:

C - Equipment /Windows /Seats

 

Troublecode:

Non

 

Complaint:

No /Poor Function

Grease missing in door locks.

 

Cause:

Missing grease in locking pawl area and between door lock and door frame.

 

Production Solution:

 

Special part:

No

 

Remedy:

Application of grease into door locks.

 

 

Working procedure:

 

1.    Fill syringe with grease.

2.    Open the respective door.

3.    Block locking mechanism of the door lock with a screwdriver.

4.    Place application needle of syringe between door lock cover

 

 

Object Number: 2434857  Size: DEFAULT

 

 

Picture II shows a removed door lock to describe the correct location for grease application.

 

There is no need to remove the door lock to carry out the remedy.

 

Note:

Ensure that the syringe needle is entered to a depth of 35 mm (Pic. II) until the front of the yellow plastic part is in line with the upper and innermost edge of the latch cut-out in the door frame and that the diagonal opening of the needle is pointing downwards.

 

 

Object Number: 2434858  Size: DEFAULT

 

 

5.    Inject approximately 0.3 - 0.4 ml of grease and withdraw syringe.

6.    Unlock locking mechanism of the door lock (remove screwdriver).

7.    Unscrew all 3 door lock bolts by 1 to 2 turns.

8.    Place application needle of syringe between door outer panel and door lock cover panel as shown in picture III.

 

 

Object Number: 2434859  Size: DEFAULT

 

 

9.    Inject approximately 0.2 ml of grease and withdraw syringe.

10.  Tighten all 3 door lock bolts with a torque of 8 Nm.

11.  Close door.

12.  Carry out remedy on other doors.

 

 

Spare parts:

Part No.:

Catalogue No.:

Grease

09163311

19 48 610

 

Syringe with needle No. 1

(Please get syringe locally e.g. from a pharmacy or hospital)

 

Labour times:

 

TC:

Hours:

T 8 130 90

Grease door locks

90

0.3 hrs.

 

 

The regular warranty procedure should be used for claiming Set-up-time.

 

Rubber Wheaterstrip > < Doors - cannot be opened from inside or outside