vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Crank drive, cylinder block - DOHC II Block - DOHC II > < Crank Drive, Cylinder Block - V6 Block - V6

Torque guideline values - DOHC II

 

Nm

Heat shield to exhaust manifold

8

Adapter DIS ignition module to cylinder head (M8)

20

Adapter DIS ignition module to cylinder head (M10)

30

Starter to transmission (long bolt)

60

Starter to cylinder block

45

Drive disc to crankshaft

55 + 30° + 15° 1)

Differential (balancer shaft unit) to crankshaft bearing cap

20 + 45°

Differential (balancer shaft unit) to cylinder block

20 + 45°

Exhaust manifold to cylinder head

22 2)

DIS ignition module to DIS ignition module adapter (X 20 XEV)

8

Torsional vibration damper to toothed belt drive gear

20

Throttle body to intake manifold

9

Dynamic oil level control to oil pan lower part

8

Intake manifold to cylinder head

22 2)  

Accelerator to bulkhead (Y 22 XE)

20 2)  

Crankcase ventilation flange to cylinder block

25

Crankshaft pulse pick-up sensor disc to crankshaft

13 1)  

Transmission to cylinder block

60

Auxiliary unit(s) support to cylinder block

35

Bracket to exhaust pipe bracket

20

Starter bracket to cylinder block

25

Alternator bracket to cylinder block

35

Oil intake pipe to differential (M6)

10

Oil intake pipe bracket to differential (M8)

20

Oil intake pipe bracket to cylinder block

6

Secondary air non-return valve bracket to exhaust manifold (X 20 XEV)

8

Return roller bracket to cylinder block

25

Tank vent valve bracket to DIS ignition module adapter (X 20 XEV)

8

Compressor bracket to cylinder block and auxiliary units support

35

Rear fastening bolts to compressor bracket

20

Rear toothed belt cover to oil pump and cylinder head

8

Crankshaft pulse pick-up in cylinder block

8

Wiring trough to front toothed belt cover

4

Ribbed V-belt tension roller to ancillary component support

25

Knock sensor to cylinder block

20

Fuel line to fuel distributor pipe

15

Fuel distributor tube to intake manifold

8

Coolant flange to cylinder head

15

Coolant pump to cylinder block

25

Crankshaft bearing bridge to cylinder block

20 + 45°

Crankshaft bearing cap to cylinder block

50 + 45° + 15° 1)  

Oxygen sensor in front exhaust pipe

30 3)

Shackle to intake manifold and alternator

20

Power steering pump shackle to support

20

Exhaust gas recirculation solenoid valve to adapter, DIS ignition module

20

Ground cable to cylinder block

20

Secondary air metal pipe to exhaust manifold (X 20 XEV)

20 4)

Centre tie rod to steering arm / idler

60

Engine damping block to engine bracket

40

Engine damping block to front axle body

55

Engine bracket to cylinder block

60

Engine support to transmission and cylinder block

40

Engine transport shackles to cylinder head

20

Camshaft bearing caps to cylinder head

8

Camshaft sprocket to camshaft

50 + 60° + 15° 1)  

Camshaft sensor to cylinder head

6

Oil drain bolt to oil pan (hex bolt)

45

Oil drain bolt to oil pan (inner Torx bolt)

10

Oil pressure switch to oil pump

40

Oil filter to oil pump

15

Oil lines to radiator

25

Oil dipstick guide tube to auxiliary units support

25

Oil pump to cylinder block

8

Oil pump cover to oil pump

6

Oil intake pipe to crankshaft bearing bridge

20

Oil intake pipe to oil pump

8 5)

Oil baffle plate to crankshaft bearing bridge

20 + 45°

Oil pan to oil pump and cylinder block

8 5)  

Upper part of oil pan to cylinder block and oil pump

20

Upper part of oil pan to transmission housing (M8)

20

Upper part of oil pan to transmission housing (M10)

40

Lower part of oil pan to upper part of oil pan

8 + 30° 1)  

Con-rod bearing cap to con-rod

35 + 45° + 15° 1)  

Power steering pump to ancillary component support

25

Hose clamps for air intake hose

3.5

Flywheel to crankshaft

65 + 30° + 15° 1)  

Vibration damper to front axle body bracket and to engine bracket

40

Coolant temperature sensor to DIS ignition module adapter

10

Support to intake manifold and alternator

20

Intake manifold support to intake manifold/cylinder block

25

Coolant temperature sender to DIS ignition module adapter

11

Thermostat housing to cylinder head

15

Safety valve to oil pump

50

Brake servo vacuum line to inlet manifold

20

Lower alternator fastening bolt to alternator bracket

35

Lower engine compartment cover to front axle body

5

Front fastening bolts of compressor to auxiliary units support

35

Front toothed belt cover to rear toothed belt cover

6

Front exhaust pipe to exhaust manifold

25

Toothed belt tension roller to oil pump

20

Toothed belt guide roller to guide roller bracket

25

Toothed belt guide roller to cylinder block

25

Toothed belt drive gear to crankshaft

130 + 45° ± 5° 1)  

Spark plug wire cover to cylinder head cover (X 20 XEV)

3

Spark plug to cylinder head

25

Ignition module to cylinder head (Y 22 XE)

8

Cylinder head to cylinder block

25 + 90° + 90° + 90° + 15° 1)   6)

Cylinder head cover to cylinder head

8



1 ) Use new bolt(s).
2 ) Use new nut(s).
3 ) Insert with special grease (black).
4 ) Insert bolts with mounting paste (white).
5 ) Recut bolts before re-use and insert bolts with locking compound. Max. assembly time including torque check is 10 min.
6 ) Retightening not required.

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Crank drive, cylinder block - DOHC II Block - DOHC II > < Crank Drive, Cylinder Block - V6 Block - V6