Alternator, Remove and Install
Remove
Disconnect ground cable from battery.
For X 20 XEV: Disconnect wiring harness plug (1) from intake air
temperature sensor.
Remove or disconnect wiring harness plug (2) from hot film mass
air flowmeter, crankcase ventilation hose (3) from cylinder head
cover, air intake hose from throttle body and air cleaner
housing.
Remove ribbed V-belts – see operation "Ribbed V-belts,
Remove and Install".
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Remove support (1) and shackle (2) from intake manifold and
alternator.
Loosen lower alternator fastening bolt – swing alternator
aside.
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Detach cable connections (1) and (2) from alternator. Remove
lower fastening bolt. Remove alternator upwards.
Install
Insert alternator from above.
Torque
Attach cable connection (1, terminal 61) to alternator –
3.5 Nm / 2.6 lbf. ft. Attach cable connection (2 – terminal
30) to alternator – 8 Nm / 6 lbf. ft.
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Attach support and shackle to intake manifold and alternator
– tightening torque 20 Nm / 15 lbf. ft. Bolt on lower
alternator fastening – tightening torque 35 Nm / 26 lbf.
ft.
Install ribbed V-belt – see operation "Ribbed V-belt,
Remove and Install". Attach air intake hose to throttle body and
air cleaner housing, crankcase ventilation hose to cylinder head
cover and wiring harness plug to hot film mass air flowmeter.
For X 20 XEV: Connect wiring harness plug to intake air
temperature sensor.
Connect ground cable to battery.
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