vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Rear Quarter Window, Remove and Install - Model F68 > < Rear Quarter Window, Remove and Install - Model F19

Rear Quarter Window, Remove and Install - Model F35

  Remove

Disconnect wiring harness plug (1) from glass breakage sensor and fasten with adhesive tape to the load compartment cover (2).

Note:   Separate rear quarter window from inside using Swinging Blade MKM-846-1E or MKM-846-1P with Cutting Knife MKM-846-2 and MKM-846-11.

Object Number: 2396709  Size: DEFAULT


  Remove

Trim circumference of rear quarter window (3) with Cutting Knife MKM-846-2. Trim side glass at all four corners (4) with Cutting Knife MKM-846-11. Unclip PU outline from C-pillar (5).

Note:   Cutting blade must not touch the edge of the glass during cutting.

Immediately before installation, cut back residue of bead of adhesive on window frame (6) with MKM-846-70 to a thickness of approx. 1 mm.

  Install

If re-using the rear quarter window:

Immediately before installing the rear quarter window, cut back residue of bead of adhesive to a thickness of 1 mm with standard commercial scraper or with MKM-846-70.

Apply glass cement.

Note:   Apply adhesive to residual bead on glass (1) Use pre-cut applicator nozzle from adhesive set (2). Never apply primer to the residual adhesive bead (no adhesion). After applying the glass cement, insert glass immediately with suction lifter MKM-641, press gently into the adhesive bed and secure with tensioning belt MKM-591 (3). Minimum height of glass cement after securing is 4 mm.

If using a new rear quarter window:

Clean/activate area of glass to be bonded and then wipe dry. Apply black glass primer - allow to dry for 15 minutes. Apply glass cement (1), use pre-cut applicator nozzle of the adhesive set (2).

Distance from PU-outline 3-5 mm, in the rear area of the side window 20 mm from the edge of the screen-printing.

After applying the glass cement, insert glass immediately with suction lifter MKM-641, press gently into the adhesive bed and secure with tensioning belt MKM-591 (3). Minimum height of glass cement after securing is 4 mm.

  Install

Fasten PU outline with clip (4) to C-pillar. Wiring harness plug for glass breakage sensor.

Object Number: 2396710  Size: DEFAULT


Caution

For lay-over times of recently adhered glass panes in conjunction with glass cement and airbag equipment – see operation "Lay-over Times for Vehicles". Note processing instructions from adhesive manufacturer and on the packaging.


Related Literature Units
-
-
-

Rear Quarter Window, Remove and Install - Model F68 > < Rear Quarter Window, Remove and Install - Model F19