Vectra B Workshop Manual Manual Pages - Full Index

Vectra B Workshop Manual

• General Vehicle Information
  • Description and Operation
    • Technical ABC
  • Warnings, Disclaimers, Safety
    • General Warnings and Safety Regulations
    • Safety Regulations for Air Conditioning Systems
    • Safety Regulations for Steering Systems
    • Safety Regulations for Chassis, Wheels, Tyres
    • Safety Regulations for Braking Systems
    • Safety regulations - engine, fuel and exhaust system
    • Safety Regulations for Clutches, Gearboxes
    • Safety Regulations for Electrical/Electronic Systems
    • Safety Regulations for the Bodywork
    • Safety Regulations for Painting Operations
    • Safety Regulations for Restraint Systems
    • Safety regulations for gas-powered vehicles (natural gas / LPG liquid gas)
    • Safety regulations for Paintshops in accordance with 14 Hazardous substances order
  • Diagnostic Information and Procedures
    • Diagnostic Procedures
      • General Vehicle Information Checking Procedure
  • Other Information
    • Introduction - Overview
    • Explanation of Pictographs
    • Conversion Table
    • Abbreviations - Engine Designations
    • Plastics (Abbreviations)
    • Vehicle Identification Number
    • Vehicle Identification Plate
    • Survey of Models
  • Schematic and Routing Diagrams
    • Circuit Diagram
      • Diagnostic link
      • Start & Charging
      • Voltage distribution - 1
      • Voltage distribution - 2
      • Voltage distribution - 3
    • Harness Repair
      • Operational steps - Brief Survey
      • Parts - General
      • Parts - Wiring Harness Plugs with Lead Ends - All Vehicles
      • Repairable Damage
      • Restrictions
      • Step A - Observe Service Literature, Safety Regulations
      • Step B1 - Prepare Special Service Tools
      • Step B2 - Prepare materials
      • Step C - Preparations, General
      • Step D - Damage type 1, Repair of damaged cables
      • Step D - Damage type 2, Replacement of plug casings
      • Step D - Damage type 3, Replacement of individual spring contacts
      • Step D - Damage type 4, Replacement of plug casings and individual
      • Step D - Damage type 5, Replacement of complete wiring harness
      • Step D - Damage type 6, Repair of damaged CAN-bus cables
      • Step E - Final Operations
      • Step F - Environmental protection
      • Time Allowances
      • Time Allowances - General
    • General Information
    • Trouble shooting
• A Maintenance, Body and Chassis Sheet Metal Parts, Frame
  • Repair Instructions
    • Jacking Points for Lifting Equipment
    • Body and Chassis Sheet Metal Parts - General Information
    • Body Repairs using Adhesives and Welding
    • Technical Data - Recommended Torque Values (Group A)
    • Standard Corrosion Protection Measures
  • Description and Operation
    • Programmable control units
    • Inspection system Service Booklet, Inspection Brochures, Predelivery Inspection
    • inspection booklet
    • pre-delivery inspection
    • exhaust emissions test booklet
    • list of TECH 2-testable vehicle systems
    • Body Repair, Economy Parts
    • Jacking Points for Lifting Equipment
  • Specifications
    • Roof Load
    • Trailer Operation
    • Body Repairs using Adhesives and Welding
    • Technical Data - Recommended Torque Values (Group A)
    • Technical Data - Sealants, Lubricants and Locking Compounds (Group A)
  • Special Tools and Equipment
    • Special Service Tools (Group A)
  • Other Information
    • Roof Load
    • Trailer Operation
    • Jacking Points for Lifting Equipment
    • Body and Chassis Sheet Metal Parts - General Information
    • Body Repairs using Adhesives and Welding
    • Standard Corrosion Protection Measures
    • Introduction of a new Vehicle Identification Number with MY 1998
  • Technical Service Bulletins
    • Loose, Missing, Broken
      • Front doors - Check link pulls out of A-Pillar
    • Chip, Crack
      • Front doors - Check link pulls out of A-Pillar
  • Technical Information
    • 1997
      • Introduction of a new Vehicle Identification Number with MY 1998
  • Sheet Metal Parts (Bolted)
    • Repair Instructions
      • Survey of Fastening Parts
      • Battery Support, Replace (Models F35, F19, F68)
      • Steering Crossmember, Detach and Reattach (Models F35, F19, F68) replace the A-pillar, side bulkhead)
      • Survey of Locking Nuts (Chassis / Body, Seat Mounting)
    • Description and Operation
      • New Features - Bonnet Hinges
      • New Features - Bonnet Gas Lifter Springs
      • New Features - Front Member
      • New Features - Towing Eyelet
    • Component Locator
      • Survey of Fastening Parts
      • Survey of Locking Nuts (Chassis / Body, Seat Mounting)
    • Other Information
      • Survey of Fastening Parts
    • Bonnet
      • Repair Instructions
        • Sheet Metal Parts (Bolted) - Bonnet, Bonnet Functioning Parts, Remove and Install (Models F35, F19, F68)
        • Battery Support, Replace (Models F35, F19, F68)
        • Welding Pins - Bonnet, Replace (Models F35, F19, F68)
        • Technical Data - Recommended Torque Values (Group A)
      • Description and Operation
        • New Features - Bonnet
      • Specifications
        • Technical Data - Recommended Torque Values (Group A)
    • Front Door
      • Repair Instructions
        • Front Door and Rear Door, Detach and Reattach (Models F35, F19, F68)
        • Separation Points, Welding Information - Door and Tailgate
      • Description and Operation
        • New Features - Front Doors
      • Specifications
        • Front Door and Rear Door, Detach and Reattach (Models F35, F19, F68)
        • Separation Points, Welding Information - Door and Tailgate
      • Special Tools and Equipment
        • Special Service Tools (Group A)
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Front doors-Check link - pulls out of door panel
          • Front doors - Check link pulls out of A-Pillar
        • Chip, Crack
          • Front doors - Check link pulls out of A-Pillar
    • Rear Door
      • Repair Instructions
        • Front Door and Rear Door, Detach and Reattach (Models F35, F19, F68)
      • Description and Operation
        • New Features - Rear Doors
      • Specifications
        • Front Door and Rear Door, Detach and Reattach (Models F35, F19, F68)
      • Special Tools and Equipment
        • Special Service Tools (Group A)
    • Tailgate
      • Repair Instructions
        • Tailgate, Detach and Reattach (Model F68)
        • Tailgate, Detach and Reattach (Model F35)
        • Separation Points, Welding Information - Door and Tailgate
      • Description and Operation
        • New Features - Tailgate
      • Specifications
        • Tailgate, Detach and Reattach (Model F68)
        • Tailgate, Detach and Reattach (Model F35)
        • Separation Points, Welding Information - Door and Tailgate
    • Luggage Compartment Lid
      • Repair Instructions
        • Luggage Compartment Lid, Detach and Reattach (Model F19)
      • Description and Operation
        • New Features - Luggage Compartment Lid
        • New Features - Luggage Comp.Lid Hinges
      • Specifications
        • Luggage Compartment Lid, Detach and Reattach (Model F19)
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Luggage compartment lid rebounds or does not remain open (injury)
    • Wing
      • Repair Instructions
        • Protective Panelling - Wing, Inner, Detach and Reattach (Models F35, F19, F68)
        • Wing, Remove and Install or Replace (Models F35, F19, F68)
    • Engine Compartment Brace
      • Repair Instructions
        • Steering Crossmember, Detach and Reattach (Models F35, F19, F68) replace the A-pillar, side bulkhead)
    • Front Impact Absorber
      • Repair Instructions
        • Front Member (Impact Absorber), Replace replacement
        • Technical Data - Recommended Torque Values (Group A)
      • Specifications
        • Technical Data - Recommended Torque Values (Group A)
  • Sheet Metal Parts (Welded)
    • Repair Instructions
      • Welding Seams
      • Legend for Welding Operations operations
      • Frame - General Information on Underbody Repair
      • Notes on Use of Checking and Straightening Bench Systems
      • Welding Pins - Bonnet, Replace (Models F35, F19, F68)
      • Repair Instructions|Hemming
      • Standard Corrosion Protection Measures
    • Description and Operation
      • Corrosion Protection, Body in White
      • Passive Safety
    • Component Locator
      • Welding Seams
    • Specifications
      • Welding Seams
      • Legend for Welding Operations operations
    • Special Tools and Equipment
      • Notes on Use of Checking and Straightening Bench Systems
    • Other Information
      • Legend for Welding Operations operations
      • Frame - General Information on Underbody Repair
      • Notes on Use of Checking and Straightening Bench Systems
      • Other Information|Hemming
      • Standard Corrosion Protection Measures
    • Body Repair
      • Repair Instructions
        • Body Repairs using Adhesives and Welding
        • Body Dimension Chart - Table
        • Welding Seams
        • Legend for Welding Operations operations
        • Frame - General Information on Underbody Repair
        • Quick Measurement Procedure
        • Notes on Use of Checking and Straightening Bench Systems
        • Vehicle Front Dimension Chart (View from Below) (Models F35, F19, F68)
        • Vehicle Rear Dimension Chart (View from Below) (Models F35, F19, F68)
        • Door and Tailgate Panelling, Replace of trim door replacement)
        • Separation Points, Welding Information - Door and Tailgate
        • Welding Pins - Bonnet, Replace (Models F35, F19, F68)
        • Sprayable Seam Seal for Body Repair - General Description
        • Repair Instructions|Hemming
        • Body Dimension Chart (Models F35, F19, F68
        • Rear End Panel - Upper, Replace (Model F19)
        • Front Door Hinge, Replace
        • Rear Door Hinge, Replace
      • Component Locator
        • Welding Seams
        • Body Dimension Chart (Models F35, F19, F68
      • Specifications
        • Body Repairs using Adhesives and Welding
        • Body Dimension Chart - Table
        • Welding Seams
        • Legend for Welding Operations operations
        • Quick Measurement Procedure
        • Vehicle Front Dimension Chart (View from Below) (Models F35, F19, F68)
        • Vehicle Rear Dimension Chart (View from Below) (Models F35, F19, F68)
        • Separation Points, Welding Information - Door and Tailgate
        • Sprayable Seam Seal for Body Repair - General Description
        • Body Dimension Chart (Models F35, F19, F68
      • Special Tools and Equipment
        • Notes on Use of Checking and Straightening Bench Systems
        • Special Service Tools (Group A)
      • Other Information
        • Body Repairs using Adhesives and Welding
        • Legend for Welding Operations operations
        • Frame - General Information on Underbody Repair
        • Quick Measurement Procedure
        • Notes on Use of Checking and Straightening Bench Systems
        • Other Information|Hemming
    • A Pillar
      • Repair Instructions
        • Steering Crossmember, Detach and Reattach (Models F35, F19, F68) replace the A-pillar, side bulkhead)
        • A-Pillar, Replace (Models F35, F19, F68)
        • Bulkhead - Side, Replace (Models F35, F19, F68)
        • Sill - Lower Front, Replace (Models F35, F19, F68)
        • Front Door Hinge, Replace
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Disturbing Droning Noises Starting at 140 km/h Generating from the A-Pillar Door Window Frame Area.
        • Loose, Missing, Broken
          • Front doors - Check link pulls out of A-Pillar
        • Chip, Crack
          • Front doors - Check link pulls out of A-Pillar
    • B Pillar
      • Repair Instructions
        • Sill - Lower Front, Replace (Models F35, F19, F68)
        • B Pillar, Replace (Models F35, F19, F68)
        • Rear Quarter Panel - Inner Front, (Partial Replacement) Replace (Models F19, F68)
        • Sill - Lower Rear, Replace (Models F35, F19, F68)
        • Roof Frame - Side, Replace (Models F19, F68)
        • Rear Door Hinge, Replace
    • C Pillar
      • Repair Instructions
        • Sill - Lower Rear, Replace (Models F35, F19, F68)
        • Body Rear Quarter Panel, Replace (Model F19)
        • Rear Quarter Panel - Inner Rear, (Partial Replacement) Replace (Model F19)
        • Body Rear Quarter Panel, Replace (Model F68)
        • Body Rear Quarter Panel, Replace - Model F 35
        • Rear Quarter Panel - Inner Rear, (Partial Replacement) Replace (Model F68)
        • Angle Rail - C-Pillar, Replace (Model F35)
      • Specifications
        • Body Rear Quarter Panel, Replace (Model F19)
        • Body Rear Quarter Panel, Replace (Model F68)
        • Body Rear Quarter Panel, Replace - Model F 35
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Rear door striker bolt - Welding spots cracked
        • Chip, Crack
          • Rear door striker bolt - Welding spots cracked
    • D Pillar
      • Repair Instructions
        • D-Pillar - Upper Outer, Replace (Model F35)
        • Welding Pins - Rear Quarter Panel, Replace (Model F35)
    • Members
      • Front Frame Side Member
        • Repair Instructions
          • Front Frame, (Partial Replacement Long and Short) Replace (Models F35, F19, F68)
          • Closure Plate Side Member - Front, Replace (Models F35, F19, F68)
      • Rear Frame Side Member
        • Repair Instructions
          • Support (Exhaust Locator), Replace (Model F35)
          • Rear Frame, Replace (Models F35, F19, F68)
      • Front Member
        • Repair Instructions
          • Front Member (Impact Absorber), Replace replacement
          • Closure Plate Side Member - Front, Replace (Models F35, F19, F68)
      • Cross Member
        • Repair Instructions
          • Steering Crossmember, Detach and Reattach (Models F35, F19, F68) replace the A-pillar, side bulkhead)
          • Crossmember - Rear End Panel, Replace (Models F19, F68)
          • Rear Frame, Replace (Models F35, F19, F68)
    • Spoiler Assembly
      • Repair Instructions
        • Sheet Metal Parts (Welded) - Front - Upper, Replace Completely (Models F35, F19, F68)
        • Front - Upper, (Partial Replacement) Replace (Models F35, F19, F68)
        • Front Panelling Bracket - Side, Replace (Models F35, F19, F68)
        • Wheel Well, Replace Completely (Additional Operation to Front - Upper, Replace Completely) Model F35, F19, F68
        • Wheel Housing, Replace (Partially) Replacement)
        • Front Frame, (Partial Replacement Long and Short) Replace (Models F35, F19, F68)
        • Closure Plate Side Member - Front, Replace (Models F35, F19, F68)
    • Wheel Well
      • Repair Instructions
        • Wheel Well, Replace Completely (Additional Operation to Front - Upper, Replace Completely) Model F35, F19, F68
        • Wheel Housing, Replace (Partially) Replacement)
        • Front Frame, (Partial Replacement Long and Short) Replace (Models F35, F19, F68)
        • Closure Plate Side Member - Front, Replace (Models F35, F19, F68)
        • Bulkhead - Side, Replace (Models F35, F19, F68)
      • Technical Service Bulletins
        • Leaks
          • water enters footwell
    • Body Rear End Panel Panel
      • Repair Instructions
        • Rear Lamp Insert, Replace (Model F19) (Model 36)
        • Rear Lamp Insert, Replace (Model F68) (Model 38)
        • Rear Lamp Insert, Replace - Model F 35 (Model 31)
        • Web Panel - Side, Left, Replace (Model F35)
        • Rear End Panel - Lower, Replace Completely (Models F19, F68)
        • Rear End Panel - Lower, (Partial Replacement) Replace (Models F19, F68)
        • Crossmember - Rear End Panel, Replace (Models F19, F68)
        • Lower Outer Rear End Panel, Replace Completely - Model F 35
        • Rear End Panel - Outer (Lower), Partial Replacement, Replace (Model F35)
        • Rear End Panel - Inner (Lower), Replace (Model F35)
        • Support (Exhaust Locator), Replace (Model F35)
        • Rear Frame, Replace (Models F35, F19, F68)
        • Rear End Panel - Upper, Replace (Model F19)
    • Roof Panel
      • Repair Instructions
        • Roof, Replace (Model F19)
        • Roof, Replace (Model F68)
        • Roof, Replace (Model F35)
        • Roof Frame - Side, Replace (Model F35) Model 31
        • Roof Frame - Rear, Replace (Model F35) Model 31
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Roof - Ratting noise roof bow
        • Loose, Missing, Broken
          • Roof - Ratting noise roof bow
      • Roof Strut
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Roof - Ratting noise roof bow
          • Loose, Missing, Broken
            • Roof - Ratting noise roof bow
      • Side Roof Frame
        • Repair Instructions
          • Roof Frame - Side, Replace (Models F19, F68)
          • Rear Quarter Panel - Inner, Replace (Model F35)
          • Roof Frame - Side, Replace (Model F35) Model 31
      • Rear Roof Frame
        • Repair Instructions
          • Roof Frame - Rear, Replace (Model F35) Model 31
    • Floor and Underbody Parts
      • Repair Instructions
        • Sill - Lower Front, Replace (Models F35, F19, F68)
        • Sill - Lower Rear, Replace (Models F35, F19, F68)
        • Web Panel - Side, Left, Replace (Model F35)
        • Support (Exhaust Locator), Replace (Model F35)
        • Floor - Rear, Replace (Models F35, F19, F68)
        • Rear Floor - Minor Sections (Models F35, F19, F68)
        • Rear Frame, Replace (Models F35, F19, F68)
        • Sprayable Seam Seal for Body Repair - General Description
      • Specifications
        • Sprayable Seam Seal for Body Repair - General Description
      • Special Tools and Equipment
        • Special Service Tools (Group A)
    • Body Side and Quarter Panel
      • Repair Instructions
        • Sill - Lower Front, Replace (Models F35, F19, F68)
        • Rear Quarter Panel - Inner Front, (Partial Replacement) Replace (Models F19, F68)
        • Sill - Lower Rear, Replace (Models F35, F19, F68)
        • Roof Frame - Side, Replace (Models F19, F68)
        • Body Rear Quarter Panel, Replace (Model F19)
        • Rear Quarter Panel - Inner Rear, (Partial Replacement) Replace (Model F19)
        • Rear Lamp Insert, Replace (Model F19) (Model 36)
        • Body Rear Quarter Panel, Replace (Model F68)
        • Rear Lamp Insert, Replace (Model F68) (Model 38)
        • Body Rear Quarter Panel, Replace - Model F 35
        • Rear Lamp Insert, Replace - Model F 35 (Model 31)
        • D-Pillar - Upper Outer, Replace (Model F35)
        • Welding Pins - Rear Quarter Panel, Replace (Model F35)
        • Rear Quarter Panel - Inner, Replace (Model F35)
        • Rear Quarter Panel - Inner Rear, (Partial Replacement) Replace (Model F68)
        • Angle Rail - C-Pillar, Replace (Model F35)
        • Web Panel - Side, Left, Replace (Model F35)
        • Partial Replacement of Body Rear Quarter Panel (Models F35, F19, F68)
      • Specifications
        • Body Rear Quarter Panel, Replace (Model F19)
        • Body Rear Quarter Panel, Replace (Model F68)
        • Body Rear Quarter Panel, Replace - Model F 35
  • Trim Panels, Radiator Grille, Spoiler
    • Repair Instructions
      • Survey of Fastening Parts
      • Water Deflector, Detach and Reattach (Models F35, F19, F68)
      • Rear Panelling, Detach and Reattach (Models F19, F68)
      • Fuel Filler Flap, Remove and Install or Replace (Models F35, F19, F68) 31, 36, 38)
      • Technical Data - Group C
    • Description and Operation
      • New Features - Water Deflector
      • New Features - Fuel Filler Flap
    • Component Locator
      • Survey of Fastening Parts
    • Specifications
      • Technical Data - Group C
    • Other Information
      • Survey of Fastening Parts
    • Roof Panel
      • Repair Instructions
        • Roof, Replace (Model F19)
        • Roof, Replace (Model F68)
        • Roof, Replace (Model F35)
    • Front Panel
      • Repair Instructions
        • Operation Steps - Details Step D-Repair Damaged Area
        • Front Panelling, Detach and Reattach (Models F35, F19, F68)
        • Spoiler Lip - Front Panelling, Remove and Install or Replace (up to MY '99)
        • Air Intake - Front Panelling, Remove and Install, or Replace (Models F35, F19, F68)
      • Description and Operation
        • New Features - Front Panelling
      • Labour Time Allowances
        • Calibra, Vectra-B, Omega-B labour time modification
      • Other Information
        • Survey General
        • Applications Damage Patterns Suitable for Repair
        • Operation Steps - Quick Survey Quick Survey
        • Operation Steps - Details General
        • Operation Steps - Details Step A-Consult Service Literature, Safety Measures
        • Operation Steps - Details Step B-Prepare Consumables, Tools
        • Operation Steps - Details Step C - Prepare Parts
        • Operation Steps - Details Step D-Repair Damaged Area
        • Operation Steps - Details Step E-Restructure Surface
        • Operation Steps - Details Step F - Environmental Protection
        • Practical Applications General Information
        • Practical Applications Examples
        • Product Characteristic Data Adhesive
        • Product Characteristic Data Structure Spray
      • Technical Information
        • 1997
          • Calibra, Vectra-B, Omega-B labour time modification
    • Rear Panelling
      • Repair Instructions
        • Operation Steps - Details Step D-Repair Damaged Area
        • Rear Panelling, Detach and Reattach (Models F19, F68)
        • Rear Panelling, Remove and Install - Model F 35
      • Description and Operation
        • New Features - Rear Panelling
      • Labour Time Allowances
      • Other Information
        • Survey General
        • Applications Damage Patterns Suitable for Repair
        • Operation Steps - Quick Survey Quick Survey
        • Operation Steps - Details General
        • Operation Steps - Details Step A-Consult Service Literature, Safety Measures
        • Operation Steps - Details Step B-Prepare Consumables, Tools
        • Operation Steps - Details Step C - Prepare Parts
        • Operation Steps - Details Step D-Repair Damaged Area
        • Operation Steps - Details Step E-Restructure Surface
        • Operation Steps - Details Step F - Environmental Protection
        • Practical Applications General Information
        • Practical Applications Examples
        • Product Characteristic Data Adhesive
        • Product Characteristic Data Structure Spray
    • Stone Protector
      • Repair Instructions
        • Protective Panelling - Wing, Inner, Detach and Reattach (Models F35, F19, F68)
    • Door Panel
      • Repair Instructions
        • Door and Tailgate Panelling, Replace of trim door replacement)
        • Separation Points, Welding Information - Door and Tailgate
        • Replacement of Door Outer Panelling and Tailgate Panelling
      • Specifications
        • Separation Points, Welding Information - Door and Tailgate
      • Technical Information
        • 1996
          • Replacement of Door Outer Panelling and Tailgate Panelling
    • Guide Rail Cover
      • Repair Instructions
        • Water Deflector, Detach and Reattach (Models F35, F19, F68)
        • Fuel Filler Flap, Remove and Install or Replace (Models F35, F19, F68) 31, 36, 38)
  • Sheet Metal Parts (cement and seal)
    • Repair Instructions
      • Body and Chassis Sheet Metal Parts - General Information
      • Body Repairs using Adhesives and Welding
      • Body Rear Quarter Panel, Replace (Model F19)
      • Body Rear Quarter Panel, Replace (Model F68)
      • Body Rear Quarter Panel, Replace - Model F 35
      • Door and Tailgate Panelling, Replace of trim door replacement)
      • Separation Points, Welding Information - Door and Tailgate
      • Sprayable Seam Seal for Body Repair - General Description
      • Repair Instructions|Hemming
      • Standard Corrosion Protection Measures
      • Sprayable seam sealing for Body Repairs
      • Replacement of Door Outer Panelling and Tailgate Panelling
    • Description and Operation
      • vehicle identification plate
      • vehicle identification no.
      • Sprayable seam sealing for Body Repairs
    • Specifications
      • Body Repairs using Adhesives and Welding
      • Body Rear Quarter Panel, Replace (Model F19)
      • Body Rear Quarter Panel, Replace (Model F68)
      • Body Rear Quarter Panel, Replace - Model F 35
      • Separation Points, Welding Information - Door and Tailgate
      • Sprayable Seam Seal for Body Repair - General Description
    • Special Tools and Equipment
      • Special Service Tools (Group A)
    • Other Information
      • Body and Chassis Sheet Metal Parts - General Information
      • Body Repairs using Adhesives and Welding
      • Other Information|Hemming
      • Standard Corrosion Protection Measures
    • Technical Information
      • 1997
        • Sprayable seam sealing for Body Repairs
      • 1996
        • Replacement of Door Outer Panelling and Tailgate Panelling
  • Radiator Grille
    • Repair Instructions
      • Survey of Fastening Parts
      • Panelling, Panelling Parts, Spoiler - Radiator Grille, Remove and Install (Models F35, F19, F68)
    • Description and Operation
      • New Features - Radiator Grille
    • Component Locator
      • Survey of Fastening Parts
    • Other Information
      • Survey of Fastening Parts
• B Paint
  • Repair Instructions
    • Recycling
    • Disposal
    • Painting, Front and Rear Panelling - Models F35, F19, F68
  • Description and Operation
    • Survey of Plastic Parts without Standard Paint
    • Identification Plate
    • Paint Information on Ident. Plate/ Paint Range
  • Other Information
    • Paint - The Most Common Stresses on Paint
    • Recycling
    • Disposal
    • Painting, Front and Rear Panelling - Models F35, F19, F68
  • Technical Service Bulletins
    • Offcolour, Discoloured
      • 1998 Model Year Paint Colours all models but LCV/RV
  • Front End
    • Repair Instructions
      • Painting, Front and Rear Panelling - Models F35, F19, F68
    • Other Information
      • Painting, Front and Rear Panelling - Models F35, F19, F68
  • Rear End
    • Repair Instructions
      • Painting, Front and Rear Panelling - Models F35, F19, F68
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
    • Component Locator
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
    • Other Information
      • Painting, Front and Rear Panelling - Models F35, F19, F68
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
  • Vehicle Side
    • Repair Instructions
      • Protective Trim Strips, Replace (Models F35, F19, F68)
      • Protective Foil for Rear Wheel Well, Remove and Install
      • Paint Stripes for Door Window Frames - Front/ Rear, Replace
      • Paint Stripes - Rear Quarter Panel, Replace (Model F35)
    • Other Information
      • Protective Trim Strips, Replace (Models F35, F19, F68)
  • Painting Repair System
    • Repair Instructions
      • Paint Information on the Vehicle Identification Plate
      • Product Version (for environmentally safe systems)
      • Overview of Paint Repair Pictograms
      • Blending System
      • Brief description of blend-in painting (two-coat paint applications)
      • Brief description of touch-in painting (two-coat paint applications)
      • Paint Systems
      • Paint Stages
      • Time Allowances (hrs)
      • Production Painted Plastic Parts (Exterior)
      • Operations - General
      • Step A - Observe Service Literature and Safety Measures
      • Step B - Prepare Workshop Equipment, Aids
      • Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
      • System 1, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 4, Water Base Coat for 2-coat Solid Paint Applications
      • System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
      • System 6, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 9, Water Base Coat for 2-coat Paint Applications
      • Introduction
      • Repair Instructions|General
      • System 2, VOC Coat for 1-coat Paint Applications
      • System 7, VOC Coats for 1-coat Paint Applications
      • System 10, VOC Coat for 1-coat Paint Applications
      • System 11, Water Base Coat for 2-coat Paint Applications
      • Exterior Colours - Model Year 2003.5
      • System 12, Two-colour Paint Applications on Plastic Surfaces
      • Brief description of blend-in painting (three-coat paint applications)
      • Brief description of touch-in painting (three-coat paint applications)
      • Contents of the publication 'Paint repair systems'
      • Exterior Colours - Model Year 2005
      • Product Version
      • Sanding means for various operations
      • VOC guideline - background information
      • System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
      • System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
      • System 15, Blend-in painting / touching up for 2-coat paint application (metal)
      • System 16, Individual part painting for 2-coat paint application (plastic)
      • System 17, Two-colour paint applications on plastic surfaces
      • Practical tips
      • External Paint Areas, Production Plastic Parts
      • Time Allowance Specifications (TA)
    • Component Locator
      • External Paint Areas, Production Plastic Parts
    • Labour Time Allowances
      • Time Allowance Specifications (TA)
    • Other Information
      • External Paint Areas, Production Plastic Parts
  • Painting Repair Operations
    • Repair Instructions
      • Paint Information on the Vehicle Identification Plate
      • Product Version (for environmentally safe systems)
      • Overview of Paint Repair Pictograms
      • Blending System
      • Brief description of blend-in painting (two-coat paint applications)
      • Brief description of touch-in painting (two-coat paint applications)
      • Paint Systems
      • Paint Stages
      • Time Allowances (hrs)
      • Production Painted Plastic Parts (Exterior)
      • Operations - General
      • Step A - Observe Service Literature and Safety Measures
      • Step B - Prepare Workshop Equipment, Aids
      • Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
      • System 1, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 4, Water Base Coat for 2-coat Solid Paint Applications
      • System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
      • System 6, 2-C Acrylic-coat for 1-coat Paint Applications
      • System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
      • System 9, Water Base Coat for 2-coat Paint Applications
      • Introduction
      • Repair Instructions|General
      • System 2, VOC Coat for 1-coat Paint Applications
      • System 7, VOC Coats for 1-coat Paint Applications
      • System 10, VOC Coat for 1-coat Paint Applications
      • System 11, Water Base Coat for 2-coat Paint Applications
      • Exterior Colours - Model Year 2003.5
      • System 12, Two-colour Paint Applications on Plastic Surfaces
      • Brief description of blend-in painting (three-coat paint applications)
      • Brief description of touch-in painting (three-coat paint applications)
      • Contents of the publication 'Paint repair systems'
      • Exterior Colours - Model Year 2005
      • Product Version
      • Sanding means for various operations
      • VOC guideline - background information
      • System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
      • System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
      • System 15, Blend-in painting / touching up for 2-coat paint application (metal)
      • System 16, Individual part painting for 2-coat paint application (plastic)
      • System 17, Two-colour paint applications on plastic surfaces
      • Practical tips
      • Paint Programme - Exterior Paint
      • Production paint specifications on the vehicle identification plate
      • Explanation of Time Allowances - Paint Stages I, II, II a, II b and III
      • Recycling
      • Disposal
      • Areas for Exterior Painting (Example: Model F19)
      • Areas for Interior Painting (Example: Model F19)
      • External Paint Areas, Production Plastic Parts
      • Plastics (Codes - Examples)
      • Painting, Front and Rear Panelling - Models F35, F19, F68
      • Flowchart for Paint Repairs
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
      • Paint Repair - General
      • Time Allowance Specifications (TA)
    • Component Locator
      • Production paint specifications on the vehicle identification plate
      • Areas for Exterior Painting (Example: Model F19)
      • Areas for Interior Painting (Example: Model F19)
      • External Paint Areas, Production Plastic Parts
      • Plastics (Codes - Examples)
      • Painted Plastic Parts from Production - Models F35, F19, F68
      • Unpainted Plastics from Production - Models F35, F19, F68
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
    • Specifications
      • Paint Programme - Exterior Paint
      • Production paint specifications on the vehicle identification plate
    • Labour Time Allowances
      • Time Allowance Specifications (TA)
    • Other Information
      • Paint Programme - Exterior Paint
      • Production paint specifications on the vehicle identification plate
      • Explanation of Time Allowances - Paint Stages I, II, II a, II b and III
      • Recycling
      • Disposal
      • External Paint Areas, Production Plastic Parts
      • Plastics (Codes - Examples)
      • Painting, Front and Rear Panelling - Models F35, F19, F68
      • Painted Plastic Parts from Production - Models F35, F19, F68
      • Unpainted Plastics from Production - Models F35, F19, F68
      • Flowchart for Paint Repairs
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
      • Paint Repair - General
  • Adhesive Foiles
    • Repair Instructions
      • Production paint specifications on the vehicle identification plate
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Protective Trim Strips, Replace (Models F35, F19, F68)
      • Protective Foil for Rear Wheel Well, Remove and Install
      • Paint Stripes for Door Window Frames - Front/ Rear, Replace
      • Paint Stripes - Rear Quarter Panel, Replace (Model F35)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
      • Protective Foil, Rear Wheel Cutout
    • Component Locator
      • Production paint specifications on the vehicle identification plate
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
    • Specifications
      • Production paint specifications on the vehicle identification plate
    • Labour Time Allowances
      • Protective Foil, Rear Wheel Cutout
    • Other Information
      • Production paint specifications on the vehicle identification plate
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Protective Trim Strips, Replace (Models F35, F19, F68)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
    • Technical Information
      • 1996
        • Protective Foil, Rear Wheel Cutout
  • Corrosion Protection
    • Repair Instructions
      • Paint Programme - Exterior Paint
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
      • Survey of Anti-Corrosion Protection System in Production
    • Description and Operation
      • Corrosion Protection and Painting of Sheet Metal Parts at a Glance
    • Component Locator
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
    • Specifications
      • Paint Programme - Exterior Paint
    • Other Information
      • Other Information|Preface
      • How Does Corrosion Occur?
      • Surface Corrosion
      • Crevice Corrosion
      • Contact Corrosion
      • Other Information|General
      • Procedure of Corrosion Protection Steps
      • Step 1 - Body-in-white
      • Step 2 - Spray/Dip Phosphatising
      • Step 3 - Cataphoretic Electro-dip Priming (CEDP)
      • Step 4 - Seam Sealing
      • Step 5 - PVC Underseal
      • Step 6 - PVC Sill Protection
      • Step 7 - Filler Primer
      • Step 8 - Top-coating
      • Step 9 - Final Inspection
      • Step 10 - Cavity Protective Wax
      • Step 11 - Engine Compartment Sealing
      • Step 12 - Underbody Protective Wax
      • Step 13 - Storage and Transport- Protective Wax
      • Corrosion Protection for Repairs
      • Work Safety, Work Protection
      • Dewaxing
      • Products/Product Groups 2 - Genuine Opel/Vauxhall Repair Sheet Metal Parts
      • Products/Product Groups 3 - Body Sealing Plugs
      • Products/Product Groups 4 - Welding Flange Seals
      • Products/Product Groups 5 - Cavity Sealing
      • Products/Product Groups 6 - Underbody Protection
      • Products/Product Groups 7 - Engine Compartment Aggregate Protection
      • Products/Product Groups 8 - Care, General Maintenance
      • Paint Programme - Exterior Paint
      • Anti-Corrosion Protection System (Models F35, F19, F68) (Example: Model F19)
      • Painting/Sealing the Sheet Metal Parts (Models F35, F19, F68) (Example: Model F19)
      • Survey of Anti-Corrosion Protection System in Production
• C Body Equipment
  • Repair Instructions
    • Body Equipment - General Information General Instructions
    • Survey of Most Frequently Used Fastening Elements
    • Technical Data - Group C
    • Recommended Torque Values - Group C
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Description and Operation
    • Special Service Tools for Body Equipment
  • Component Locator
    • Survey of Most Frequently Used Fastening Elements
  • Specifications
    • Body Equipment - General Information General Instructions
    • Technical Data - Group C
    • Recommended Torque Values - Group C
  • Special Tools and Equipment
    • Special Service Tools - Group C
  • Labour Time Allowances
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Technical Service Bulletins
    • Poor Operation, Incorrect Operation
      • Electric windows - Malfunction
    • Misaligned
      • Electric windows - Malfunction
  • Technical Information
    • 1998
      • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Fittings, Hinges, Locks
    • Repair Instructions
      • Gas Lifter Spring - Bonnet, Remove and Install
      • Gas Lifter Spring - Tailgate, Remove and Install - Models F35, F68
    • Technical Service Bulletins
      • Loose, Missing, Broken
        • Front doors-Check link - pulls out of door panel
        • Welding Pins, Body Rear Quarter Panel and Bonnet
    • Rubber Wheaterstrip
      • Repair Instructions
        • Weatherstrip - Front Door, Remove and Install
        • Weatherstrip - Rear Door, Remove and Install
        • Weatherstrip - Luggage Compartment Lid, Remove and Install - Model F19
        • Weatherstrip - Tailgate, Remove and Install - Model F 35
        • Weatherstrip - Tailgate, Remove and Install - Model F68
        • Additional Weatherstrip - Sill, Remove and Install
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Loud Whistling Noises at High Speeds.
    • Outside Handle
      • Repair Instructions
        • Outside Handle - Front Door, Remove and Install
        • Outside Handle - Rear Door, Remove and Install
        • Outside Handle - Luggage Compartment Lid, Remove and Install - Model F19
        • Tailgate Outside Handle, Remove and Install - Model F68
        • Tailgate Outside Handle, Remove and Install - Model F35
    • Lock Cylinder
      • Repair Instructions
        • Free-wheeling Lock Cylinder - Front Door, Remove and Install
        • Lock Cylinder - Glove Compartment, Remove and Install
        • Lock Cylinder - Luggage Compartment Lid, Remove and Install - Model F19
        • Lock Cylinder - Tailgate, Remove and Install - Model F68
        • Lock Cylinder - Tailgate, Remove and Install - Model F35
      • Component Locator
        • Free-wheeling Lock Cylinder - Front Door, Remove and Install
  • Glass, Window Guides, Window Winders
    • Repair Instructions
      • Body Equipment - General Information General Instructions
      • Survey of Most Frequently Used Fastening Elements
      • Windscreen, Remove and Install
      • Subsequently adhere retaining plate for third brake light (up to MY '99)
    • Description and Operation
      • New Features - Tailgate Screen
    • Component Locator
      • Survey of Most Frequently Used Fastening Elements
    • Specifications
      • Body Equipment - General Information General Instructions
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Outside mirror (Japan & as of MY 2000)
        • Outside mirror (Japan & up to MY 2000)
        • Outside mirror (as of MY 2000)
        • Outside mirror (up to MY 2000)
    • Sash Window
      • Repair Instructions
        • Sash Window - Rear Door, Remove and Install
        • Sash Window - Front Door, Remove and Install
        • Window Winder - Front Door, Remove and Install - Manual Actuation
        • Window Winder - Front Door, Remove and Install (Electrical Actuation)
        • Window Winder - Rear Door, Remove and Install - Electrical Actuation
        • Window Winder - Rear Door, Remove and Install - Manual Actuation
        • Water Vapour Barrier, Replace
      • Component Locator
        • Water Vapour Barrier, Replace
    • Rear Screen
      • Repair Instructions
        • Tailgate Screen, Remove and Install - Model F35
        • Rear Screen, Remove and Install - Model F19
        • Tailgate Screen, Remove and Install - Model F68
        • Subsequently adhere retaining plate for third brake light (up to MY '99)
        • Technical Data - Group C
        • Glass Adhesive / Lay-Over Times
        • Important Information for Replacing Cemented Glass Screens
      • Description and Operation
        • New Features - Rear Screen
      • Specifications
        • Technical Data - Group C
        • Glass Adhesive / Lay-Over Times
      • Special Tools and Equipment
        • Special Service Tools - Group C
    • Inner Rear View Mirror
      • Repair Instructions
        • Retaining Plate (cemented) for Inner Rear View Mirror, Cement
        • Technical Data - Group C
      • Description and Operation
        • New Features - Inside Rear View Mirror
      • Specifications
        • Technical Data - Group C
    • Tailgate Screen
      • Repair Instructions
        • Tailgate Screen, Remove and Install - Model F35
        • Tailgate Screen, Remove and Install - Model F68
        • Subsequently adhere retaining plate for third brake light (up to MY '99)
        • Important Information for Replacing Cemented Glass Screens
      • Special Tools and Equipment
        • Special Service Tools - Group C
    • Rear Quarter Window
      • Repair Instructions
        • Rear Quarter Window, Remove and Install - Model F19
        • Rear Quarter Window, Remove and Install - Model F35
        • Rear Quarter Window, Remove and Install - Model F68
        • Glass Adhesive / Lay-Over Times
        • Important Information for Replacing Cemented Glass Screens
      • Description and Operation
        • New Features - Rear Quarter Windows
      • Specifications
        • Glass Adhesive / Lay-Over Times
      • Special Tools and Equipment
        • Special Service Tools - Group C
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Loud Whistling Noises at High Speeds.
    • Window (Fixed Type)
      • Repair Instructions
        • Rear Quarter Window, Remove and Install - Model F19
        • Windscreen, Remove and Install
        • Rear Quarter Window, Remove and Install - Model F35
        • Rear Quarter Window, Remove and Install - Model F68
        • Rear Screen, Remove and Install - Model F19
        • Glass Adhesive / Lay-Over Times
        • Important Information for Replacing Cemented Glass Screens
      • Specifications
        • Glass Adhesive / Lay-Over Times
      • Special Tools and Equipment
        • Special Service Tools - Group C
    • Windscreen
      • Repair Instructions
        • Windscreen, Remove and Install
        • Retaining Plate (cemented) for Inner Rear View Mirror, Cement
        • Technical Data - Group C
        • Glass Adhesive / Lay-Over Times
        • Important Information for Replacing Cemented Glass Screens
      • Description and Operation
        • New Features - Windscreen
      • Specifications
        • Technical Data - Group C
        • Glass Adhesive / Lay-Over Times
      • Special Tools and Equipment
        • Special Service Tools - Group C
  • Sliding Roof
    • Repair Instructions
      • Sunscreen, Remove and Install
      • Wind Deflector, Replace
      • Crank Drive, Remove and Install
      • Electric Drive, Remove and Install reinstallation
      • Crank Drive, Adjust
      • Sliding Roof Assembly Diagram - Sliding Roof
      • Single Parts of Actuating Unit
      • Routing of Water Drain Hoses
      • Control Cables, Replace Both
      • Basic Adjustment of Both Control Cables
    • Description and Operation
      • New Features - Electrically and Manually Actuated Sun Roof
      • Sun Roof Circuit Diagram
      • Terminal Assignment of Sun Roof Wiring Harness Plug
    • Component Locator
      • Sliding Roof Assembly Diagram - Sliding Roof
      • Single Parts of Actuating Unit
      • Routing of Water Drain Hoses
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Sliding Roof (from Rockwell-Golde) Rattles when in Closed Position.
        • Creaking and Squeaking Noises Generating from the Sliding Roof Area in Open. Position.
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Sun roof
    • Operating Unit
      • Repair Instructions
        • Control Unit, Remove and Install
        • Guide with Locking Lever, Replace
        • Lateral Guide, Replace
        • Crank Drive, Remove and Install
        • Electric Drive, Remove and Install reinstallation
        • Crank Drive, Adjust
        • Sliding Roof Assembly Diagram - Sliding Roof
        • Single Parts of Actuating Unit
        • Control Cables, Replace Both
        • Basic Adjustment of Both Control Cables
        • Recommended Torque Values - Group C
      • Description and Operation
        • New Features - Sun Roof Rocker Switch
        • New Features - Sun Roof Emerg. Actuation
      • Component Locator
        • Sliding Roof Assembly Diagram - Sliding Roof
        • Single Parts of Actuating Unit
      • Specifications
        • Recommended Torque Values - Group C
    • Glass Panel
      • Repair Instructions
        • Shell (Glass), Remove and Install
        • Sunscreen, Remove and Install
        • Guide Detent Lever (Water Deflector Panel), Replace
        • Wind Deflector, Replace
        • Sliding Roof Assembly Diagram - Sliding Roof
        • Routing of Water Drain Hoses
        • Recommended Torque Values - Group C
      • Description and Operation
        • PU-surrounded sliding roof glass cover
      • Component Locator
        • Sliding Roof Assembly Diagram - Sliding Roof
        • Routing of Water Drain Hoses
      • Specifications
        • Recommended Torque Values - Group C
    • Guide
      • Repair Instructions
        • Guide Detent Lever (Water Deflector Panel), Replace
        • Guide with Locking Lever, Replace
        • Lateral Guide, Replace
        • Crank Drive, Adjust
        • Sliding Roof Assembly Diagram - Sliding Roof
        • Recommended Torque Values - Group C
      • Component Locator
        • Sliding Roof Assembly Diagram - Sliding Roof
      • Specifications
        • Recommended Torque Values - Group C
  • Trim Strips, Lettering, Coverings
    • Repair Instructions
      • Lettering, Replace - Models F19, F68 (up to MY '99)
      • Lettering, Replace - Model F35 (up to MY '99)
      • Protective Trim Strips, Replace (Models F35, F19, F68)
      • Protective Foil for Rear Wheel Well, Remove and Install
      • Paint Stripes for Door Window Frames - Front/ Rear, Replace
      • Paint Stripes - Rear Quarter Panel, Replace (Model F35)
      • Lettering, Replace - Models F19, F68 (as of MY '99)
      • Lettering, Replace - Model F35 (as of MY '99)
    • Description and Operation
      • Vectra-B survey
      • New Features - Side Protect.Trim Strips
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Defroster strip cracks when heated up insufficient paint
  • Seats, Upholstery, Inner Trim Panels
    • Repair Instructions
      • Location of Inner Panelling - Model F68 F68
      • Handle - Front Door, Remove and Install reinstallation
      • Handle - Rear Door, Remove and Install reinstallation
      • Assist Handle - Front Door, Remove and Install
      • Handle - Rear Door, Remove and Install reinstallation
      • Inner Panelling - Luggage Compartment Lid, Remove and Install - Model F19 36)
      • Seat Belt Tensioner, Remove and Install reinstallation
      • Weatherstrip - Front Door, Remove and Install
      • Weatherstrip - Rear Door, Remove and Install
      • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
      • Arrangement of Inner Panelling - Model F35
      • Weatherstrip - Luggage Compartment Lid, Remove and Install - Model F19
      • Weatherstrip - Tailgate, Remove and Install - Model F 35
      • Weatherstrip - Tailgate, Remove and Install - Model F68
      • Additional Weatherstrip - Sill, Remove and Install
    • Description and Operation
      • Vectra-B Survey
    • Component Locator
      • Location of Inner Panelling - Model F68 F68
      • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
      • Arrangement of Inner Panelling - Model F35
    • Other Information
      • Location of Inner Panelling - Model F68 F68
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Cracking noises from instrument panel Driver's side
      • Chip, Crack
        • Damage to upholstery in centre console area
      • Poor Fit
        • Damage to upholstery in centre console area
    • Loading Compartment Cover
      • Repair Instructions
        • Location of Inner Panelling - Model F68 F68
        • Load Compartment Cover, Remove and Install - Model F68
        • Inner Panelling - Upper Rear End Panel, Remove and Install - Model F19
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F68
        • Inner Panelling - Luggage Compartment Lid, Remove and Install - Model F19 36)
        • Tailgate Inner Panelling, Remove and Install - Model F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
        • Inner Panelling - C/D Pillar, Remove and Install - Model F35
        • Load Compartment Cover, Remove and Install - Model F35
        • Inner Panelling - Rear Quarter Panel, Remove and Install - Model F19
        • Inner Panelling - Rear Quarter Panel, Remove and Install (Model F35)
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F19
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F35
        • Tailgate Inner Panelling, Remove and Install - Model F35
      • Component Locator
        • Location of Inner Panelling - Model F68 F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
      • Other Information
        • Location of Inner Panelling - Model F68 F68
    • Ash Tray
      • Description and Operation
        • New Features - Ashtray
    • Luggage Retaining Net
      • Repair Instructions
        • Luggage Retaining Net, Remove and Install - Model F 35
    • Glove Box
      • Repair Instructions
        • Glove Compartment, Remove and Install reinstallation
        • Recommended Torque Values - Group C
        • Glove Compartment and Storage Tray - Instrument Panel, Remove and Install (RHD Vehicles without Passenger's Airbag and CD Change
      • Description and Operation
        • New Features - Glove Compartment
      • Specifications
        • Recommended Torque Values - Group C
    • Roof Inner Trim Panel, Sun Shield
      • Repair Instructions
        • Inner Panelling - Upper A-Pillar, Remove and Install
        • Inner Panelling - Roof Frame, Remove and Install (Model F35)
        • Moulded Headlining, Remove and Install reinstallation
      • Description and Operation
        • New Features - Moulded Headlining, Sunscreens, Assist Handles
    • Instrument Panel Upholstery
      • Repair Instructions
        • Instrument Panel Padding, Remove and Install
      • Description and Operation
        • New Features - Instrument Panel Padding
      • Labour Time Allowances
        • Calibra, Vectra-B, Omega-B labour time modification
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Creaking from Area of Instrument Panel Area.
      • Technical Information
        • 1997
          • Calibra, Vectra-B, Omega-B labour time modification
    • Luggage Compartment Mat
      • Repair Instructions
        • Inner Panelling - Luggage Compartment Lid, Remove and Install - Model F19 36)
        • Tailgate Inner Panelling, Remove and Install - Model F68
        • Tailgate Inner Panelling, Remove and Install - Model F35
        • Floor Covering - Load Compartment, Remove and Install - Model F 35
        • Weatherstrip - Luggage Compartment Lid, Remove and Install - Model F19
    • Head Rest
      • Description and Operation
        • New Features - Headrests
    • Centre Console
      • Repair Instructions
        • Centre Console, Remove and Install reinstallation
        • Control Unit, Remove and Install
    • Rear Seat
      • Repair Instructions
        • Rear Seat, Remove and Install
        • Rear Seat Backrest, Remove and Install reinstallation
        • Cover/Upholstery - Rear Seat, Remove and Install
        • Upholstery/Cushion - Rear Seat Backrest, Remove and Install
        • Seat Belt - Rear Side, Remove and Install
        • Upholstery - Centre Armrest, Remove and Install
        • Recommended Torque Values - Group C
        • Seat Belt - Rear Centre (Three-point Belt), Remove and Install
        • Locking Belt - Child Seat, Remove and Install
      • Description and Operation
        • New Features - Rear Seats
      • Specifications
        • Recommended Torque Values - Group C
      • Special Tools and Equipment
        • Special Service Tools - Group C
    • Seat Belt
      • Repair Instructions
        • Inner Panelling - B-pillar, Remove and Install
        • Seat Belt Tensioner, Remove and Install reinstallation
        • Seat Belt - Front, Remove and Install reinstallation
        • Seat Belt - Rear Side, Remove and Install
        • Recommended Torque Values - Group C
        • Seat Belt - Rear Centre (Three-point Belt), Remove and Install
        • Locking Belt - Child Seat, Remove and Install
      • Description and Operation
        • Seat belt load limiter
        • Vectra-B survey
        • New Features - Front Safety Belt
      • Specifications
        • Recommended Torque Values - Group C
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Rattling noises from belt lock on passenger's side
        • Inoperative - Totally, Partially
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Excessive Effort, Hard Work
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
        • Corrosion, Rust, Dirt
          • Seatbelt front or rear seat - Out and/or back rolling mechanism does not work correctly
    • Other Inner Trim Panels
      • Repair Instructions
        • Location of Inner Panelling - Model F68 F68
        • Inner Panelling - Upper A-Pillar, Remove and Install
        • Inner Panelling - B-pillar, Remove and Install
        • Inner Panelling - C/D Pillar, Remove and Install - Model F68
        • Inner Panelling - Sill, Remove and Install
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F68
        • Inner Panelling - Luggage Compartment Lid, Remove and Install - Model F19 36)
        • Tailgate Inner Panelling, Remove and Install - Model F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
        • Inner Panelling - Lower A-Pillar, Remove and Install
        • Inner Panelling - C/D Pillar, Remove and Install - Model F35
        • Inner Panelling - C/D Pillar, Remove and Install - Model F19
        • Inner Panelling - Rear Quarter Panel, Remove and Install - Model F19
        • Inner Panelling - Rear Quarter Panel, Remove and Install (Model F35)
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F35
        • Inner Panelling - Roof Frame, Remove and Install (Model F35)
        • Tailgate Inner Panelling, Remove and Install - Model F35
      • Component Locator
        • Location of Inner Panelling - Model F68 F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
      • Other Information
        • Location of Inner Panelling - Model F68 F68
    • Carpet
      • Repair Instructions
        • Inner Panelling - Sill, Remove and Install
        • Floor Covering - Front, Remove
        • Rear Carpet, Remove and Install reinstallation
    • Door Inner Trim Panel
      • Repair Instructions
        • Location of Inner Panelling - Model F68 F68
        • Handle - Front Door, Remove and Install reinstallation
        • Handle - Rear Door, Remove and Install reinstallation
        • Assist Handle - Front Door, Remove and Install
        • Handle - Rear Door, Remove and Install reinstallation
        • Tailgate Inner Panelling, Remove and Install - Model F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
        • Inner Panelling - Front Door, Remove and Install
        • Inner Panelling - Rear Door, Remove and Install
        • Sensor - Side Airbag, Remove and Install
        • Sensor Bracket - Side Airbag, Remove and Install
        • Water Vapour Barrier, Replace
      • Component Locator
        • Location of Inner Panelling - Model F68 F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
        • Water Vapour Barrier, Replace
      • Special Tools and Equipment
        • Special Service Tools - Group C
      • Other Information
        • Location of Inner Panelling - Model F68 F68
    • Rear End Trim Panel, Rear Window Shelf
      • Repair Instructions
        • Location of Inner Panelling - Model F68 F68
        • Inner Panelling - Upper Rear End Panel, Remove and Install - Model F19
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F68
        • Tailgate Inner Panelling, Remove and Install - Model F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
        • Inner Panelling - Lower Rear End Panel, Remove and Install - Model F19
      • Component Locator
        • Location of Inner Panelling - Model F68 F68
        • Seats, Upholstery, Inner Panelling, Location of Inner Panelling - Model F19 Models F19
        • Arrangement of Inner Panelling - Model F35
      • Special Tools and Equipment
        • Special Service Tools - Group C
      • Other Information
        • Location of Inner Panelling - Model F68 F68
    • Front Seat
      • Repair Instructions
        • Seat Belt Tensioner, Remove and Install reinstallation
        • Upholstery/Cushion - Front Seat, Remove and Install
        • Upholstery/Cushion - Front Seat Backrest, Remove and Install
        • Front Seat, Remove and Install
        • Backrest - Front Seat, Remove and Install
        • Lumbar Support Adjustment, Remove and Install (Model Year '96)
        • Lumbar Support Adjustment, Remove and Install (as of Model Year '97)
        • Side Airbag, Remove and Install V-belt tensioner, check, ribbed V-belt, remove and install cylinder head cover, remove and insta
        • Recommended Torque Values - Group C
        • Headrest, Remove and Install
      • Description and Operation
        • Sports seat
        • New Features - Front Seats
      • Specifications
        • Recommended Torque Values - Group C
      • Technical Service Bulletins
        • Poor Fit
          • Distance, Lower Edge of Steering Wheel to Upper Edge Front Seat too Low or Complaints About Driving Position
        • Misaligned
          • Distance, Lower Edge of Steering Wheel to Upper Edge Front Seat too Low or Complaints About Driving Position
  • Airbag
    • Repair Instructions
      • Steering Wheel, Remove and Install (Vehicles with Airbag up to MY '98) before MY 1998)
      • Airbag Unit - Driver's Side, Remove and Install
      • Airbag Unit - Passenger's Side, Remove and Install
      • Side Airbag, Remove and Install V-belt tensioner, check, ribbed V-belt, remove and install cylinder head cover, remove and insta
      • Contact Unit, Remove and Install (up to MY '98),
      • Sensor - Side Airbag, Remove and Install
      • Sensor Bracket - Side Airbag, Remove and Install
      • Control Unit, Remove and Install
      • Recommended Torque Values - Group C
      • Remove and install contact unit (vehicles as of MY '98).
      • Steering Wheel, Remove and Install (Vehicles with Airbag and 4-Spoke Steering Wheel as of MY '98)
    • Description and Operation
      • Vectra-B survey
      • airbag system
      • airbag system seat belt tensioner release
      • New Features - Airbag and Pyrotechnical Seat Belt Tensioner System
      • Safety Regulations - Handling and Disposal of Airbag and Pyrotechnical Seat Belt Tensioner Sys.
      • Location of Components in Vehicle - Airbag and Seat Belt Tensioner
      • Function - Airbag and Pyrotechnical Seat Belt Tensioner
      • Block Diagram - Airbag and Pyrotechnical Seat Belt Tensioner
      • Technical Description - Driver's Airbag
      • Technical Description - Co-driver's Airbag
      • Technical Description / Part Number Pyrotechnical Seat Belt Tensioner
      • Assembly Diagram - Pyrotechnical Seat Belt Tensioner
      • Technical Description - Airbag and Pyrotechnical Seat Belt Tensioner
      • Self-diagnosis / Part Number - Airbag and Pyrotechnical Seat Belt Tensioner Control Unit
      • Circuit Diagram - Airbag and Pyro- technical Seat Belt Tensioner
      • Terminal Assignment - 30-pin Wiring Harness Plug, Airbag and Pyrotechnical Seat Belt Tensioner
      • Trouble Code Table - Airbag and Pyro- technical Seat Belt Tensioner
    • Specifications
      • Recommended Torque Values (Group M) - Steering
      • Recommended Torque Values - Group C
    • Special Tools and Equipment
      • Special Service Tools - Group C
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Introduction
        • General Instructions / Safety Measures
        • Checking Equipment
        • Block Diagram
        • Components
        • Control Unit, Part and Catalogue Numbers
        • Abbreviations, Definitions
        • System Specific Features
        • A, Diagnostic System Check
        • B-01, Connect Diagn. Tester a. Establish Communication
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 13 SQUIB DRIVER SHORT TO GROUND
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 14 PRETENSIONER LEFT VOLTAGE LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 15 SQUIB DRIVER SHORT TO BATTERY
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 16 PRETENSIONER LEFT VOLTAGE HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 23 SQUIB PASSENGER SHORT TO GROUND
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 24 PRETENSIONER RIGHT VOLTAGE LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 25 SQUIB PASSENGER SHORT TO BATTERY
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 26 PRETENSIONER RIGHT VOLTAGE HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 31 SQUIB DRIVER RESISTANCE TOO HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 32 SQUIB DRIVER RESISTANCE TOO LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 33 SQUIB PASSENGER RESISTANCE TOO HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 34 SQUIB PASSENGER RESISTANCE TOO LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 35 PRETENS. LEFT RESISTANCE TOO HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 36 PRETENS. LEFT RESISTANCE TOO LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 37 PRETENS. RIGHT RESISTANCE TOO HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 38 PRETENS. RIGHT RESISTANCE TOO LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 43 CHECK LIGHT VOLTAGE HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 44 CHECK LIGHT VOLTAGE LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 52 ECU (SQUIB CODE) NOT PROGRAMMED
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 53 ECU (SQUIB CODE) MISMATCH
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 56 PRETENSIONERS ACTIVATED 3 TIMES
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 66 SQUIB & PRETENS. ACTIVATED(CRASH)
        • B-02, F2: DIAGNOSTIC TROUBLE CODE TABLE Trouble Code 67 PRETENSIONERS ACTIVATED(CRASH)
        • B-03, F0: DATA LIST Test Step T01 AIRBAG DETECTED
        • B-03, F0: DATA LIST Test Step T02 BATTERY VOLTAGE
        • B-03, F0: DATA LIST Test Step T03 DRIVER SQUIB RES
        • B-03, F0: DATA LIST Test Step T04 PASS. SQUIB RES.
        • B-03, F0: DATA LIST Test Step T05 LEFT PRET. RES.
        • B-03, F0: DATA LIST Test Step T06 RIGHT PRET. RES.
        • B-03, F0: DATA LIST Test Step T07 CHECK LIGHT
        • B-04, F6: ADDITIONAL FUNCTIONS Test Step T01 SUPPL.PART NO.
        • B-05, F7: PROGRAMMING Test Step T01 AIRBAG
        • No Communication Between Diagnostic Tester and Control Unit
        • Control Unit Hard- and Software
        • System Voltage Circuit
        • Driver's Airbag Circuit
        • Co-driver's Airbag Circuit
        • Left Belt Tensioner Circuit
        • Right Belt Tensioner Circuit
        • Telltale Circuit
        • Terminal Assignment
        • Arrangement of Parts
        • Circuit Diagram
        • Time Allowances
    • Technical Service Bulletins
      • Poor Operation, Incorrect Operation
        • Side airbag - Light comes on, TC 77/87
        • Side Airbag - Light comes on, TC 77/87
      • Warning Lights, Telltale
        • Side airbag - Light comes on, TC 77/87
        • Side airbag - telltale comes on TC 71/81
        • Side Airbag - Light comes on, TC 77/87
    • Airbag SDM-0 (Delco)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SAE4 (Siemens)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SAB6 (Siemens)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Side airbag - Light comes on, TC 77/87
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Side airbag - Light comes on, TC 77/87
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag Arena/Movano (AC4)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag SDM-I2 (Delco)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag FRONTERA-B
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
    • Airbag MRS (Temic)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag SAB8 (Siemens)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
    • Airbag SDM-E12 (Delphi)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Poor Operation, Incorrect Operation
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
        • Warning Lights, Telltale
          • Pyrotechnic Units - Registration of replacement components of pyrotechnic units
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Airbag (Left-hand drive)
          • Airbag (Right-hand drive)
• D Heating, Ventilation, Air Conditioning (HVAC)
  • Repair Instructions
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Labour Time Allowances
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Technical Service Bulletins
    • Insufficient Heat, Cooling
      • Insufficient cooling capacity
    • Chip, Crack
      • Insufficient cooling capacity
  • Technical Information
    • 1998
      • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Seat Heating Systems
    • Repair Instructions
      • Seat Heating - Heater Mat - Front Seat, Replace
      • Recommended Torque Values - Group D
    • Specifications
      • Recommended Torque Values - Group D
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Seat heating
    • Electric Front Seat Heating
      • Repair Instructions
        • Switch - Recirculating Air, Remove and Install; Switch - Seat Heating, Remove and Install; Switch - Air Conditioning, Remove and
        • Seat Heating - Heater Mat - Front Seat, Replace
        • Heater Mat - Front Seat Backrest, Replace
    • Electric Back Seat Heating
      • Repair Instructions
        • Seat Heating - Heater Mat - Front Seat, Replace
  • ECC Electronic Climate Control
    • Repair Instructions
      • Electronic Climate Control (ECC) Electronic Climate Control) Control)
      • Fan Regulator, Remove and Install Remove and Install
      • Servomotor Air Mix Flap, Remove and Install
      • Servomotor - Defroster Air Valve, Remove and Install
      • Servomotor Footwell Flap, Remove and Install
      • Servomotor Ventilation Flap, Remove and Install
      • Recommended Torque Values - Group D
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Component Locator
      • Electronic Climate Control (ECC) Electronic Climate Control) Control)
    • Specifications
      • Recommended Torque Values - Group D
      • New program memory codes for radios, MID, TID, ECC, MY 1998
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • Electronic Climate Control ECC
    • Other Information
      • Electronic Climate Control (ECC) Electronic Climate Control) Control)
      • Fan Regulator, Remove and Install Remove and Install
      • Servomotor Air Mix Flap, Remove and Install
      • Servomotor - Defroster Air Valve, Remove and Install
      • Servomotor Footwell Flap, Remove and Install
      • Servomotor Ventilation Flap, Remove and Install
      • New program memory codes for radios, MID, TID, ECC, MY 1998
      • Program memory codes MID, TID, instrument, electronically-controlled AC
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Electronic climate control
    • Technical Information
      • 1999
        • Program memory codes MID, TID, instrument, electronically-controlled AC
      • 1997
        • New program memory codes for radios, MID, TID, ECC, MY 1998
    • Air Conditioning Control Unit
      • Repair Instructions
        • Electronic Climate Control (ECC) Electronic Climate Control) Control)
        • ECC Controls Panel, Remove and Install Controls
        • ECC Controls, Remove and Install and reinstallation
        • ECC Controls Bulb, Remove and Install removal and reinstallation
      • Component Locator
        • Electronic Climate Control (ECC) Electronic Climate Control) Control)
      • Other Information
        • Electronic Climate Control (ECC) Electronic Climate Control) Control)
        • ECC Controls Panel, Remove and Install Controls
        • ECC Controls, Remove and Install and reinstallation
        • ECC Controls Bulb, Remove and Install removal and reinstallation
    • Compressor
      • Repair Instructions
        • Seal Ring - Compressor, Remove and Install (4-Cylinder Petrol Engines except Z22SE) Diesel Engines X20DTL, X20DTH, Y20DTH, Y22DT
    • Motors
      • Repair Instructions
        • Fan Regulator, Remove and Install Remove and Install
        • Servomotor Air Mix Flap, Remove and Install
        • Servomotor - Defroster Air Valve, Remove and Install
        • Servomotor Footwell Flap, Remove and Install
        • Servomotor Ventilation Flap, Remove and Install
      • Other Information
        • Fan Regulator, Remove and Install Remove and Install
        • Servomotor Air Mix Flap, Remove and Install
        • Servomotor - Defroster Air Valve, Remove and Install
        • Servomotor Footwell Flap, Remove and Install
        • Servomotor Ventilation Flap, Remove and Install
    • Blower
      • Repair Instructions
        • Fan Regulator, Remove and Install Remove and Install
      • Other Information
        • Fan Regulator, Remove and Install Remove and Install
    • Outside Temperature Sensor
      • Repair Instructions
        • Sun Sensor, Replace
      • Other Information
        • Sun Sensor, Replace
• E Front Wheel Suspension, Wheels and Tyres
  • Repair Instructions
    • Front Wheel Suspension, Wheels and Tyres - Repair Instructions
    • Technical Data (Group E)- Sealants, Lubricants and Locking Compounds
    • Rear Axle Toe-in Setting, Check / Correct
  • Description and Operation
    • New Features - Front Suspension
    • Special Service Tools for Front Susp.- Wheels - Tyres
  • Specifications
    • Technical Data (Group E)- Sealants, Lubricants and Locking Compounds
  • Other Information
    • Front Wheel Suspension, Wheels and Tyres - Repair Instructions
  • Technical Service Bulletins
    • Abrasion, Wear
      • Wheel bolts - Damages
    • Loose, Missing, Broken
      • Wheel bolts - Damages
    • Corrosion, Rust, Dirt
      • Ball joint transverse link - Stud difficult to remove
• F Rear Axle and Rear Wheel Suspension
  • Description and Operation
    • New Features - Rear Suspension
    • Special Service Tools for Rear Axle
  • Rear Axle Front Wheel Drive
    • Repair Instructions
      • Rear Axle, Rear Wheel Suspension - Repair Instructions
      • Illustration - Rear Axle, Rear Wheel Suspension
      • Multi-Link Rear Axle, Remove and Install
      • Crossmember, Remove and Install
      • Upper Control Arm and/or Damping Bushing, Remove and Install
      • Trailing Link with Trailing Link Bracket, Remove and Install removal and reinstallation
      • Bracket - Trailing Link, Remove and Install
      • Lower Control Arm and/or Damping Bushing, Remove and Install
    • Description and Operation
      • Vectra-B Survey
      • Sports suspension
      • New Features - Multi-link Rear Axle
      • Rear Axle Alignment
    • Component Locator
      • Illustration - Rear Axle, Rear Wheel Suspension
    • Specifications
      • Technical Data - Axle Alignment Values - Axle Alignment Values
      • Technical Data (Group F) - Recommended Torque Values
    • Special Tools and Equipment
      • Special Service Tools (Group F) - Rear Axle, Rear Wheel Suspension
    • Other Information
      • Rear Axle, Rear Wheel Suspension - Repair Instructions
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Chattering Noise from Rear Axle Area (Similar to Defective Wheel Bearing).
        • Rear tire noise; heel-and-toe tyre wear
      • Inoperative - Totally, Partially
        • Rear axle - Replacement control arm
      • Poor Operation, Incorrect Operation
        • Blockage of rear wheels through snow and ice in area of brake and rim
      • Loose, Missing, Broken
        • Rear axle - Replacement control arm
    • Damping Bushings
      • Repair Instructions
        • Damping Bushing - Crossmember, Replace Replace
        • Upper Control Arm and/or Damping Bushing, Remove and Install
        • Damping Bushing in Trailing Link - Rear/Upper and Rear/Lower, Replace replacement
        • Damping Bushing in Trailing Link, Front, Replace
        • Lower Control Arm and/or Damping Bushing, Remove and Install
      • Description and Operation
        • New Features - Rear Axle Damping Bushings
      • Specifications
        • Technical Data (Group F) - Recommended Torque Values
    • Rear Wheel Hub
      • Repair Instructions
        • Checking and Adjustment Operations - Tilt Play of Wheel Bearing Unit, Check Bearing Unit
        • Wheel Bearing Unit, Measure Radial and Lateral Runout
        • Wheel Bearing Unit, Remove and Install reinstallation
      • Specifications
        • Technical Data (Group F) - Recommended Torque Values
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Knocking and Cracking Noises from Rear Axle Area
    • Rear Springs
      • Repair Instructions
        • Spring Strut, Remove and Install
        • Spring Strut, Disassemble and Assemble
      • Description and Operation
        • New Features - Spring Strut with Gas Pressure Shock Absorber
      • Specifications
        • Technical Data (Group F) - Identification of Rear Springs and Shock Absorbers
        • Technical Data (Group F) - Recommended Torque Values
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Knocking and Cracking Noises from Rear Axle Area
    • Shock Absorbers
      • Repair Instructions
        • Spring Strut, Remove and Install
        • Spring Strut, Disassemble and Assemble
      • Specifications
        • Technical Data (Group F) - Identification of Rear Springs and Shock Absorbers
        • Technical Data (Group F) - Recommended Torque Values
      • Technical Service Bulletins
        • Leaks
          • Rear shock absorber - leakage
    • Stabilizer and Rubber Parts
      • Repair Instructions
        • Stabiliser, Remove and Install
      • Specifications
        • Technical Data (Group F) - Recommended Torque Values
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Knocking and Cracking Noises from Rear Axle Area
• H Brakes
  • Description and Operation
    • New Features - Electronic Brake Force Distribution (EBFD)
    • Wiring Harness Routing - ABS
    • Circuit Diagram - ABS
    • Schematic Representation - ABS 5/TC
    • Special Service Tools for Brakes
  • Front Wheel Brake
    • Repair Instructions
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Description and Operation
      • Allocation of Brake Caliper (Front Wheel Brake) to Engine Versions
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Cover Plate
      • Repair Instructions
        • Cover Plate - Front Wheel Brake, Remove and Install
    • Brake Pads
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Linings - Front Wheel Brake, Remove and Install
    • Brake Caliper
      • Repair Instructions
        • Brake Caliper - Front Wheel Brake, Remove and Install
        • Brake Caliper - Front Wheel Brake, Overhaul
    • Brake Disk
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Disc, Check for Runout
        • Brake Disc - Front Wheel Brake, Remove and Install
        • Brake Disc, Precision Turning
  • Rear Wheel Brake
    • Repair Instructions
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Description and Operation
      • Technical Data - Drum Brake
      • Technical Data - Disc Brake
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Cover Plate
      • Repair Instructions
        • Brake Backing Plate - Rear Wheel Brake, Remove and Install (Vehicles with Disc Brake)
    • Brake Anchor Plate
      • Repair Instructions
        • Brake Anchor Plate, Remove and Install (Vehicles with Drum Brake) brake)
    • Brake Shoes
      • Repair Instructions
        • Parking Brake Shoes, Check for Wear
        • Brake Shoes - Drum Brake, Check for Wear
        • Drum Brake, Adjust
        • Parking Brake, Adjust (Vehicles with Disc Brake)
        • Brake Shoes - Drum Brake, Remove and Install
        • Parking Brake Shoes, Remove and Install (Vehicles with Rear Disc Brake) brake)
      • Description and Operation
        • New Special Service Tools
    • Brake Pads
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Linings, Remove and Install Remove and Install
    • Brake Caliper
      • Repair Instructions
        • Brake Caliper - Rear Wheel Brake, Remove and Install
        • Brake Caliper - Rear Wheel Brake, Overhaul
      • Description and Operation
        • Vectra-B survey
        • rear-wheel brake caliper with damping compound
        • new protective cap for rear-wheel brake calipers
    • Brake Disk (Disk Hub)
      • Repair Instructions
        • Brake Linings and Brake Discs, Check for Wear
        • Brake Disc, Check for Runout
        • Brake Disc - Rear Wheel Brake, Remove and Install
        • Brake Disc, Precision Turning
    • Brake Drum (Drum Hub)
      • Repair Instructions
        • Brake Shoes - Drum Brake, Check for Wear
        • Drum Brake, Adjust
        • Parking Brake, Adjust (Vehicles with Drum Brake)
        • Brake Drum, Remove and Install
        • Brake Drum, Precision Turn
  • Service Brake, Parking Brake
    • Repair Instructions
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Service Brake Mechanism
      • Repair Instructions
        • Brake Pedal, Remove and Install
      • Description and Operation
        • New Features - Brake Pedal
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
        • Low Pedal, Spongy
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
    • Parking Brake Mechanism
      • Repair Instructions
        • Parking Brake Shoes, Check for Wear
        • Drum Brake, Adjust
        • Parking Brake, Adjust (Vehicles with Drum Brake)
        • Parking Brake, Adjust (Vehicles with Disc Brake)
        • Parking Brake Shoes, Remove and Install (Vehicles with Rear Disc Brake) brake)
        • Parking Brake Lever, Remove and Install reinstallation
        • Parking Brake Telltale Switch, Remove and Install
        • Parking Brake Cable, Remove and Install Install
        • Adjustment of parking brake, All Vectra-B
      • Description and Operation
        • New Features - Parking Brake Lever
        • New Features - Parking Brake Cable
      • Technical Information
        • 1998
          • Adjustment of parking brake, All Vectra-B
  • Brake Hydraulics, Brake Lines
    • Repair Instructions
      • Brake Fluid, Change
      • Brake System Pressure, Measure
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Description and Operation
      • Brake Circuit - Location in Vehicle; Allocation - ABS-System to Eng. Versions
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Brake Circuit
      • Repair Instructions
        • Brake Fluid, Change
        • Brake System, Bleed and Check for Leaks inspection
        • Brake System Pressure, Measure
        • Brake Fluid Reservoir, Remove and Install
        • Brake Fluid Level Sensor, Remove and Install
    • Brake Hoses
      • Repair Instructions
        • Brake Hose, Rear, Left or Right, Remove and Install
        • Brake Hose - Front, Left or Right, Remove and Install
    • Brake Servo
      • Repair Instructions
        • Brake Servo, Check Function
        • Brake Servo, Remove and Install (LHD Vehicles)
        • Brake Servo, Remove and Install - RHD Vehicles
      • Description and Operation
        • Vectra-B Survey
        • Brake servo
        • Allocation - Brake Servo to Engine Versions
    • Brake Master Cylinder
      • Repair Instructions
        • Brake Fluid Reservoir, Remove and Install
        • Brake Fluid Level Sensor, Remove and Install
        • Master Brake Cylinder, Remove and Install
      • Description and Operation
        • Allocation / Technical Data - Brake Master Cylinder to Engine Versions
    • Wheel Brake Cylinder
      • Repair Instructions
        • Wheel Brake Cylinder, Remove and Install
        • Wheel Brake Cylinder, Repair
    • Vacuum Hose
      • Repair Instructions
        • Brake Servo Vacuum Line, Remove and Install
  • ABS
    • Description and Operation
      • New Features, Allocations to Engine - ABS 415 and ABS 5/TC
      • Location in Vehicle - ABS
      • Functional Description - ABS 415, ABS 5/TC
      • New Features - 2/2 Solenoid Valves,ABS
      • Block Diagram - ABS
      • Trouble Code Table - ABS Systems
      • Schematic Representation - ABS 415
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System - 1
        • Anti-Lock Brake System - 2
    • Electronic Control Unit
      • Description and Operation
        • New Features - Hydraulic Modulator,ABS
      • Technical Service Bulletins
        • Warning Lights, Telltale
          • ABS - TC 55,19; especially in hot condition TC's 55, 19 (esp. in hot condition)
          • Fault code set by control unit TC 37 (brake light switch circuit)
    • Hydraulic Modulator
      • Description and Operation
        • New Features - Hydraulic Modulator,ABS
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
        • Low Pedal, Spongy
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
    • Wiring Harness
      • Description and Operation
        • Terminal Assignment, Wiring Harness Plugs - ABS Control Units
  • ABS 4/4-F
    • Hydraulic Modulator
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
        • Low Pedal, Spongy
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
  • ABS 415
    • Repair Instructions
      • General Information on ABS-415, ABS 5/ TC ABS-430, ABS 5.3/TC
      • Repair Instructions for ABS-415, ABS 5/ TC, ABS-430, ABS 5.3/TC
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • ABS 415 Anti-Lock Brake System
    • Other Information
      • General Information on ABS-415, ABS 5/ TC ABS-430, ABS 5.3/TC
      • Repair Instructions for ABS-415, ABS 5/ TC, ABS-430, ABS 5.3/TC
    • Wheel Speed Sensor
      • Repair Instructions
        • Rear Wheel Speed Sensor, Remove and Install
        • Front Wheel Speed Sensor, Remove and Install
        • Wheel Speed Sensor Bracket, Remove and Install
    • Electronic Control Unit
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS-415)
        • ABS Control Unit, Remove and Install (Vehicles with ABS-415)
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS-430)
        • ABS Control Unit, Remove and Install (Vehicles with ABS-430)
    • Hydraulic Modulator
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS-415)
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
        • Low Pedal, Spongy
          • Brake Pedal Can Be Depressed Very Far, Little Brake Effect
  • ABS 5.3
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System - 1
        • Anti-Lock Brake System - 2
  • ABS 5/TC, ABS 5.3/TC
    • Repair Instructions
      • General Information on ABS-415, ABS 5/ TC ABS-430, ABS 5.3/TC
      • Repair Instructions for ABS-415, ABS 5/ TC, ABS-430, ABS 5.3/TC
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
    • Specifications
      • Technical Data (Group H) - Sealants, Lubricants and Locking Compounds (Brakes)
      • Recommended Torque Values (Brakes) (Group H)
    • Special Tools and Equipment
      • Special Service Tools - Brakes (Group H)
    • Diagnostic Information and Procedures
      • Diagnostic Procedures
        • ABS 5/TC Anti-Lock Brake System with Traction Control
    • Other Information
      • General Information on ABS-415, ABS 5/ TC ABS-430, ABS 5.3/TC
      • Repair Instructions for ABS-415, ABS 5/ TC, ABS-430, ABS 5.3/TC
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System & Traction control - 1
        • Anti-Lock Brake System & Traction control - 2
    • Wheel Speed Sensor
      • Repair Instructions
        • Rear Wheel Speed Sensor, Remove and Install
        • Front Wheel Speed Sensor, Remove and Install
        • Wheel Speed Sensor Bracket, Remove and Install
    • Electronic Control Unit
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS 5/TC) (LHD)
    • Hydraulic Modulator
      • Repair Instructions
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS 5/TC) (LHD)
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS 5/TC) (RHD)
        • Hydraulic Modulator with ABS Control Unit, Remove and Install (Vehicles with ABS 5.3/TC)
        • ABS Control Unit, Remove and Install (Vehicles with ABS 5.3/TC)
    • Traction Control switch
      • Repair Instructions
        • TC Switch (Traction Control), Remove and Install
  • ABS 325
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System - 1
        • Anti-Lock Brake System - 2
  • ABS 430
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System - 1
        • Anti-Lock Brake System - 2
    • Electronic Control Unit
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • TC32: ABS KH430: at 70km/h, brake pedal sinks and brake pressure increases
  • ABS Mk20i
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System - 1
        • Anti-Lock Brake System - 2
  • ABS 5.3/TC/ESP
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System & Traction control - 1
        • Anti-Lock Brake System & Traction control - 2
  • ABS 8
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Anti-Lock Brake System & Traction control - 1
        • Anti-Lock Brake System & Traction control - 2
• J Engine and Engine Aggregates
  • Repair Instructions
    • Tank Vent Valve, Remove and Install reinstallation
    • Reprogrammable Electronic Control Units all Petrol Vaariants
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Description and Operation
    • Special Service Tools for Engine - Engine Attaching Parts
  • Labour Time Allowances
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Other Information
    • Reprogrammable Electronic Control Units all Petrol Vaariants
  • Technical Service Bulletins
    • Abrasion, Wear
      • Toothed belt - wears on edge
      • Ribbed belt - Premature wear
    • Noise, Vibration, Rattle
      • Turbocharger - Trouble-Shooting Procedure
    • Inoperative - Totally, Partially
      • Engine or drivetrain - Damaged due to Tuning
      • Petrol engines - Refuelled with diesel fuel
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Two-mass flywheel - Diagnosis
      • Temperature gauges reading high (in red zone)
    • Won't Maintain Adjustment
      • Diesel Fuel - Contains up to 7% Bio Diesel (FAME)
    • Poor Operation, Incorrect Operation
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • Engine or drivetrain - Damaged due to Tuning
      • Camshaft sensor - Engine telltale lights up
      • Petrol engines - Refuelled with diesel fuel
      • New P&A engines with ECU - TC P0602 (44)
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • Excessive Effort, Hard Work
      • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • No Start
      • Camshaft sensor - Engine telltale lights up
      • Engine X20DTL/H - Bad cold start behaviour
    • Cold Driveability
      • Petrol engines - Refuelled with diesel fuel
      • Engine X20DTL/H - Bad cold start behaviour
    • Detonation, Knock
      • Petrol engines - Refuelled with diesel fuel
    • Sluggish, Power Loss
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • Camshaft sensor - Engine telltale lights up
      • Turbocharger - Trouble-Shooting Procedure
    • Stalls
      • Camshaft sensor - Engine telltale lights up
    • Warning Lights, Telltale
      • Engine Telltale Illuminates. In TECH1: No Data; Check the ALDL Plug.
      • Engine - telltale illuminates, fault code P0400
      • Jerking at constant speed 40 - 80 km/h, acceleration, overrun
      • Camshaft sensor - Engine telltale lights up
      • New P&A engines with ECU - TC P0602 (44)
    • Poor Fit
      • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
    • Leaks
      • Turbocharger - Trouble-Shooting Procedure
      • Leak in coolant pump
    • Smoke, Odour, Fumes
      • Turbocharger - Trouble-Shooting Procedure
  • Technical Information
    • 1998
      • Reprogrammable Electronic Control Units all Petrol Vaariants
      • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • OHC Petrol Engine
    • Repair Instructions
      • Radiator, Remove and Install (Without Air Conditioning)
      • Thermostat, Remove and Install (16 LZ2 and 20 NEJ)
      • DIS Ignition Module, Remove and Install reinstallation
      • Fuel Pressure Regulator, Remove and Install
      • Hot Film Mass Air Flow Meter, Remove and Install
      • Throttle Valve Injection Housing, Remove and Install
      • Throttle Valve Injection Housing, Upper Part, Remove and Install
      • Fuel Pressure, Check
      • Ignition Module, Remove and Install (16 LZ2)
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Fan Motor, Remove and Install
      • Radiator (With Air Conditioning), Remove and Install
      • Thermostat, Remove and Install (X 16 SZR)
      • Seal Ring, Cylinder Head Thermostat Housing, Replace (16 LZ2 and 20 NEJ) NEJ)
      • Coolant Pump, Remove and Install
      • Engine Management System Motronic M 1. 5.4 - Engine Compartment Survey (20 NEJ)
      • Wiring Harness Routing, Motronic M 1.5. 4
      • Throttle Valve Potentiometer, Remove and Install
      • Throttle Body, Remove and Install
      • Injectors, Remove and Install reinstallation
      • Crankshaft Pulse Pick-up, Remove and Install
      • Knock Sensor, Remove and Install
      • Idle Speed Adjuster, Remove and Install
      • Injection System Relay, Remove and Install
      • Fuel Pump Relay, Remove and Install reinstallation
      • Intake Air Temperature Sensor, Remove and Install
      • Coolant Temperature Sensor, Remove and Install
      • Engine Control Unit, Remove and Install reinstallation
      • Tank Vent Valve, Remove and Install reinstallation
      • Engine Management System Multec Central Fuel Injection - Engine Compartment Survey (X 16 SZR)
      • Engine Compartment Survey (16 LZ2)
      • Wiring Harness Routing, Multec Central Fuel Injection
      • Intake Air Pre-heating, Check
      • DIS Ignition Module, Remove and Install (X 16 SZR)
      • High Voltage Distributor, Remove and Install (16 LZ2)
      • Throttle Valve Potentiometer, Remove and Install
      • Intake Manifold Pressure Sensor, Remove and Install
      • Injection Valve, Remove and Install reinstallation
      • Crankshaft Pulse Pick-up, Remove and Install
      • Knock Sensor, Remove and Install (X 16 SZR)
      • Fuel Pressure Regulator / Fuel Pressure Regulator Diaphragm, Remove and Install
      • Fuel Pump Relay, Remove and Install reinstallation
      • Oxygen Sensor, Remove and Install (X 16 SZR)
      • Idle Speed Stepper Motor, Remove and Install
      • Octane Number Plug, Set Code (16 LZ2)
      • Program Memory, Remove and Install (16 LZ2)
      • Coolant Temperature Sensor, Remove and Install
      • Tank Vent Valve, Remove and Install (X 16 SZR)
      • Ignition Coil, Remove and Install (16 LZ2)
      • Starter - Starter, Remove and Install (X16SZR)
      • Starter, Remove and Install (16 LZ2 and 20 NEJ)
    • Description and Operation
      • Vectra-B Engine data, performance data, fuel consumption data
      • Vectra-B engine data, performance data, fuel consumption data
    • Component Locator
      • Engine Management System Motronic M 1. 5.4 - Engine Compartment Survey (20 NEJ)
      • Wiring Harness Routing, Motronic M 1.5. 4
      • Engine Management System Multec Central Fuel Injection - Engine Compartment Survey (X 16 SZR)
      • Engine Compartment Survey (16 LZ2)
      • Wiring Harness Routing, Multec Central Fuel Injection
    • Labour Time Allowances
      • Calibra, Vectra-B, Omega-B labour time modification
    • Diagnostic Information and Procedures
      • Introduction
    • Technical Information
      • 1997
        • Calibra, Vectra-B, Omega-B labour time modification
    • General
      • Repair Instructions
        • Engine Oil Temperature, Measure
        • Engine Number
        • Compression, Check
        • Pressure Loss, Check
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Air Cleaner Housing, Air Ducts - Illustration (X 16 SZR)
        • Air Cleaner Housing, Air Ducts - Illustration (16 LZ 2)
        • Air Cleaner Housing, Air Ducts - Illustration (20 NEJ)
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Auxiliary Component Bracket, Remove and Install (with Air Conditioning)
        • Engine, Remove and Install
        • Engine, Repair Using Short-block engine
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
      • Description and Operation
        • Engine identification
        • Notes on octane number information
        • new legislation for fuel consumption measurement
        • engine designation
        • octane rating instructions
        • Allocation - Engine No. to Engine Type
        • Allocation - Engine Identification
        • Survey of Engines and Engine Management Systems
        • New Features - X 16 SZR OHC Petrol Eng
        • Engine-specific Charact.Data X 16 SZR
        • New Features - 16 LZ2 and 20 NEJ OHC Petrol Engines
        • Engine-specific Charact. Data 16 LZ2
        • Engine-specific Charact.Data 20 NEJ
      • Component Locator
        • Engine Number
        • Air Cleaner Housing, Air Ducts - Illustration (X 16 SZR)
        • Air Cleaner Housing, Air Ducts - Illustration (16 LZ 2)
        • Air Cleaner Housing, Air Ducts - Illustration (20 NEJ)
      • Specifications
        • Technical Data - Sealants, Lubricants, and Locking Compounds (X16SZR, 16LZ2, 20NEJ)
        • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Drive Belts (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Coolant Circuit (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Other Information
        • Engine Number
        • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Drive Belts (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Coolant Circuit (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
    • Seals and Seal Rings
      • Repair Instructions
        • Camshaft Housing Seal Ring - Cylinder Head - Rear, Replace (X 16 SZR)
        • Seal Ring - Rear Camshaft Housing, Replace (16 LZ2)
        • Gasket - Rear Camshaft Housing, Replace (20 NEJ)
        • Seal Ring - Rear Crankshaft, Replace
        • Seal Ring - Front Camshaft Housing, Replace
        • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Seal Ring - Front Crankshaft, Replace
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
          • Cracks in intake manifold gasket
          • Oil Pump Gasket Leaks
    • Ribbed V-Belt
      • Repair Instructions
        • Checking and Adjustment Operations - Ribbed V-Belt Tension, Check
        • Ribbed V-Belt - Engine Timing Side, Remove and Install
        • Ribbed V-belt Tension Roller, Remove and Install (X 16 SZR without AC) air conditioning)
        • Ribbed V-belt Tension Roller, Remove and Install (X 16 SZR with AC, 16 LZ2 and 20 NEJ) 20 NEJ)
      • Specifications
        • Technical Data - Drive Belts (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Other Information
        • Technical Data - Drive Belts (X16SZR, 16LZ2, 20NEJ)
    • Fuel Pump
      • Repair Instructions
        • Fuel Pressure, Check
    • Engine Damping Block
      • Repair Instructions
        • Engine Damping Blocks, Engine, Short- Block - Front Engine Damping Blocks, Remove and Install
        • Rear Engine Damping Block, Remove and Install
      • Description and Operation
        • New Features - Engine Suspension Torque Support
        • New Features - Engine Suspension Engine Damping Blocks
    • Oil Circulating
      • Repair Instructions
        • Engine Oil Temperature, Measure
        • Oil Pump, Check
        • Safety Valve, Remove and Install reinstallation
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Filter - Oil Circuit, Replace
        • Bypass Valve, Replace
        • Seal Ring - Front Crankshaft, Replace
        • Oil Pan, Remove and Install (X 16 SZR with AC)
        • Oil Pan, Remove and Install (X 16 SZR without AC)
        • Oil Pan, Remove and Install (16 LZ2) LZ2)
        • Lower Part of Oil Pan, Remove (20 NEJ) NEJ)
        • Upper Part of Oil Pan, Remove and Install (20 NEJ)
        • Sensor, Dynamic Oil Level Control, Remove and Install (20 NEJ)
        • Oil Pump, Remove and Install (X 16 SZR)
        • Oil Pump, Remove and Install (16 LZ2)
        • Oil Pump, Remove and Install (20 NEJ)
        • Oil Short Circuit Valve, Replace (16 LZ2 and 20 NEJ)
      • Description and Operation
        • New Features - Oil Pan
      • Specifications
        • Technical Data - Oil Circuit (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
    • Timing Gear Case
      • Repair Instructions
        • Timing, Check (X 16 SZR)
        • Timing, Check (16 LZ2 and 20 NEJ) NEJ)
        • Toothed Belt, Remove and Install (X 16 SZR)
        • Toothed Belt, Remove and Install (16 LZ2 and 20 NEJ).
        • Toothed Belt Tension Roller, Remove and Install (X 16 SZR)
        • Timing, Adjust (X 16 SZR)
        • Timing, Adjust (16 LZ2 and 20 NEJ) NEJ)
        • Toothed Belt Tension, Check (X 16 SZR) SZR)
        • Toothed Belt Tension, Adjust (X 16 SZR) SZR)
        • Toothed Belt Tension, Check (16 LZ2 and 20 NEJ)
        • Toothed Belt Tension, Adjust (16 LZ2 and 20 NEJ)
        • Front Toothed Belt Cover, Remove and Install (X 16 SZR)
        • Front Toothed Belt Cover, Remove and Install (16 LZ2 and 20 NEJ)
        • Toothed Belt Tension Roller, Remove and Install (16 LZ2 and 20 NEJ)
        • Seal Ring - Front Camshaft Housing, Replace
        • Rear Toothed Belt Cover, Remove and Install (X 16 SZR)
        • Rear Toothed Belt Cover, Remove and Install (16 LZ2 and 20 NEJ)
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Cylinder Block, Check for Plane Surface inspection
      • Specifications
        • Technical Data - Crank Drive, Cylinder Block (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Starter Ring Gear
        • Repair Instructions
          • Starter Ring Gear, Replace
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft, Check; Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft, Check; Crankshaft Bearing Play, Check, (Determine Bearing Play using External and Internal Micrometer) Inside Microm
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston Rings, Remove and Install
          • Piston, Replace
          • Piston Projection, Check
      • Crankshaft
        • Repair Instructions
          • Seal Ring - Rear Crankshaft, Replace
          • Crankshaft, Check; Crankshaft End Play, Check
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft Radial Runout, Check
          • Crankshaft, Check; Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft, Check; Crankshaft Bearing Play, Check, (Determine Bearing Play using External and Internal Micrometer) Inside Microm
          • Seal Ring - Front Crankshaft, Replace
          • Crankshaft Pulse Pick-up, Remove and Install
          • Reference Gap Between Crankshaft Pulse Pickup and Increment Disc, Check (X 16 SZR)
        • Specifications
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
        • Other Information
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
      • Con Rod
        • Repair Instructions
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston, Replace
      • Flywheel
        • Repair Instructions
          • Drive Disc, Remove and Install
          • Crank Drive, Cylinder Block Flywheel, Remove and Install
      • Cylinder Bore
        • Specifications
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
        • Other Information
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat, cut (in cylinder head)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Exhaust Manifold, Remove and Install reinstallation
        • Intake Manifold, Remove and Install (X 16 SZR)
        • Intake Manifold, Remove and Install (16 LZ2)
        • Intake Manifold, Remove and Install (20 NEJ)
        • Heat Shields, Remove and Install reinstallation
      • Specifications
        • Technical Data - Cylinder Head (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Cylinder head machining special tools
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Replace (Cylinder Head Installed)
        • Specifications
          • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
        • Other Information
          • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
      • Rocker Arm
        • Repair Instructions
          • Camshaft and Cam Follower, Remove and Install (Cylinder Head Installed)
      • Camshaft
        • Repair Instructions
          • Camshaft and Cam Follower, Remove and Install (Cylinder Head Installed)
          • Camshaft, Remove and Install (Cylinder Head Removed)
      • Camshaft Housing
        • Repair Instructions
          • Camshaft Housing Seal Ring - Cylinder Head - Rear, Replace (X 16 SZR)
          • Seal Ring - Rear Camshaft Housing, Replace (16 LZ2)
          • Gasket - Rear Camshaft Housing, Replace (20 NEJ)
          • Seal Ring - Front Camshaft Housing, Replace
          • Camshaft Housing, Check for Plane Surface
          • Camshaft Housing, Replace
          • Cylinder Head, Remove and Install (X 16 SZR)
          • Cylinder Head, Remove and Install (16 LZ2 and 20 NEJ)
      • Valves
        • Repair Instructions
          • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Specifications
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
          • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
        • Other Information
          • Technical Data - Main Data (X16SZR, 16LZ2, 20NEJ)
          • Technical Data - Checking and Adjustment Values (X16SZR, 16LZ2, 20NEJ)
      • Spark Plug
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Inoperative - Totally, Partially
            • Engine - Spark plugs wet
          • Excessive, Indifferent Play
            • Engine - Spark plugs wet
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
      • Cylinder Head Housing
        • Repair Instructions
          • Cylinder Head, Remove and Install (X 16 SZR)
          • Cylinder Head, Remove and Install (16 LZ2 and 20 NEJ)
  • DOHC Petrol Engine
    • Repair Instructions
      • Toothed Belt Guide Roller, Remove and Install
      • Auxiliary Coolant Pump, Remove and Install
      • Thermostat, Replace
      • Radiator, Remove and Install (Without Air Conditioning)
      • Radiator (With Air Conditioning), Remove and Install
      • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
      • Coolant Pump, Remove and Install
      • Coolant Pipe, Remove and Install
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Fan Motor, Remove and Install (without Air Conditioning)
      • Fan Motor, Remove and Install (with Air Conditioning)
      • Radiator, Remove and Install (Without Air Conditioning)
      • Radiator (With Air Conditioning), Remove and Install
      • Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Fan Motor, Remove and Install
      • Radiator (With Air Conditioning), Remove and Install
      • Coolant Pipe, Remove and Install
      • Coolant Bridge, Remove and Install reinstallation
      • Coolant Pump, Remove and Install
      • Coolant Cut-Off Valve, Remove and Install
      • Solenoid Valve for Coolant Shut-Off Valve, Remove and Install
      • Temperature Switch - Fan Motors, Remove and Install
      • Installation of Replacement Engine
      • Marking of engine blocks or short blocks
    • Description and Operation
      • New Special Service Tools
      • Vectra-B Engine data, performance data, fuel consumption data
      • Vectra-B engine data, performance data, fuel consumption data
    • Diagnostic Information and Procedures
      • Introduction
    • Other Information
      • Sealing of heat exchanger cover with new silicone sealing compound
      • Marking of engine blocks or short blocks
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Droning Noises when Accelerating between 3500 and 4500 rpm.
        • Water pump - damaged bearing
      • Poor Operation, Incorrect Operation
        • Poor handling
      • Shudder
        • Engine - Stalling, motor is difficult to restart
      • No Start
        • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
      • Poor Start
        • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
        • Poor handling
      • Rough Idle
        • Torsional Vibrations and and Rough Idling
        • Engine Stalls in Idle.
      • Stalls
        • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
        • Engine - Stalling, motor is difficult to restart
        • Engine Stalls in Idle.
      • Warning Lights, Telltale
        • Engine - Stalling, motor is difficult to restart
      • Corrosion, Rust, Dirt
        • Water pump - damaged bearing
    • Technical Information
      • 1999
        • Marking of engine blocks or short blocks
      • 1998
        • Sealing of heat exchanger cover with new silicone sealing compound
      • 1997
        • Installation of Replacement Engine
    • General
      • Repair Instructions
        • DOHC 1 Petrol Engines - Engine Number
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Roller, Remove and Install
        • Accelerator Pedal, Remove and Install X16XEL, X18XE1
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • DOHC-II Petrol Engine - Engine Number
        • Fuel Pressure, Check
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • Engine Number
        • Auxiliary Coolant Pump, Remove and Install
        • Fuel Pump Relay
        • Injection System Relay, Remove and Install
        • Immobiliser Control Unit, Remove and Install
        • Compression, Check
        • Pressure Loss, Check
        • Air Cleaner Housing, Air Ducts - Illustration
        • Front Toothed Belt Cover, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Intake Manifold, Remove and Install reinstallation
        • Cooling System - Cooling System, Top Up and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Thermostat, Remove and Install
        • Auxiliary Aggregates Support, Remove and Install (without AC) conditioning)
        • Auxiliary Component Main Bracket, Remove and Install (with AC and Single- Piece Oil Pan)
        • Engine, Remove and Install
        • Engine, Repair Using Short-block engine
        • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
        • Switchover Valve Vacuum Unit, Remove and Install (X 18 XE, X 20 XEV)
        • Compression, Check (X 16 XEL with Secondary Air System)
        • Pressure Loss, Check
        • Illustration - Air Ducts (X16XEL with Secondary Air System)
        • Air Intake Pipe, Remove and Install (X 16 XEL with Secondary Air System)
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Cooling System - Cooling System, Top Up and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Engine Damping Blocks, Engine, Short- Block - Auxiliary Aggregates Support, Remove and Install (with Air Conditioning)
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Compression, Check (X25XE, Y26SE)
        • Pressure Loss, Check
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Illustration - Air Ducts
        • Air Cleaner Housing, Remove and Install reinstallation
        • Oil Pump, Remove and Install
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Auxiliary Component Bracket, Remove and Install (with Air Conditioning)
        • Engine, Remove and Install
        • Engine, Repair Using Short-block
        • Coolant Temperature Sensor, Remove and Install
        • Fuel Pressure, Check
        • Accelerator Pedal, Remove and Install (X25XE)
        • Toothed Belt Tension Roller, Remove and Install
        • Coolant Shut-Off Valve, Remove and Install
        • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
        • Accelerator Bowden Cable, Remove and Install
        • Solenoid Valve - Switchover Valves (Inlet Manifold), Remove and Install (X 18 XE, X 20 XEV)
        • Compression, Check (X16XEL without Secondary Air System, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Illustration - Air Ducts (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Illustration - Air Ducts (X18XE1)
        • Exhaust Manifold, Remove and Install (X 16 XEL)
        • Exhaust Manifold, Remove and Install (X 18 XE1)
        • Inlet Manifold - Upper Part, Remove and Install (X 16 XEL with Secondary Air System)
        • Inlet Manifold - Lower Part, Remove and Install (X 16 XEL with Secondary Air System)
        • Flange - Intake Manifold, Remove and Install (X16XEL without Secondary Air System)
        • Intake Manifold, Remove and Install (X16XEL without Secondary Air System) Y16XE)
        • Intake Manifold, Remove and Install (X 18 XE1)
        • Auxiliary Fan Motor, Remove and Install (X 16 XEL with Secondary Air System)
        • Auxiliary Fan Motor, Remove and Install (X 16 XEL without Secondary Air System, Y 16 XE, X 18 XE1, Z 18 XE)
        • Thermostat, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Thermostat Housing, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Thermostat, Remove and Install (X18XE1, Z18XE, Z18XEL); Thermostat Housing, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Coolant Pump, Remove and Install
        • Coolant Pipe, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Coolant Pipe, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Solenoid Valve - Switchover Valve, Remove and Install (X 18 XE1)
        • Vacuum Unit - Switchover Valve, Remove and Install (X 18 XE1)
        • Oil Dipstick Guide Tube, Remove and Install
        • Technical Data - Engine Management X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
        • Temperature Switch - Fan Motors, Remove and Install
        • Air Intake Pipe, Remove and Install
        • Auxiliary Fan Motor, Remove and Install
        • Secondary Air Injection Relay, Remove and Install (X 25 XE)
        • Coolant Flange, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Coolant Flange, Remove and Install (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Air Cleaner Housing, Air Ducts - General Information
      • Description and Operation
        • Engine identification
        • Notes on octane number information
        • new legislation for fuel consumption measurement
        • engine designation
        • octane rating instructions
        • Allocation - Engine No. to Engine Type
        • Allocation - Engine Identification
        • Survey of Engines and Engine Management Systems
        • New Features -X 16 XEL DOHC Petrol Eng
        • Engine-specific Charact.Data X 16 XEL
        • New Features-X 18 XE and X 20 XEV DOHC Petrol Engines
        • Engine-specific Charact.Data X 18 XE
        • Engine-specific Charact.Data X 20 XEV
        • New Feat. - X 25 XE V6 DOHC Petrol Eng
        • Engine-specific Charact.Data X 25 XE
      • Component Locator
        • DOHC 1 Petrol Engines - Engine Number
        • DOHC-II Petrol Engine - Engine Number
        • Engine Number
        • Air Cleaner Housing, Air Ducts - Illustration
        • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
        • Illustration - Air Ducts (X16XEL with Secondary Air System)
        • Illustration - Air Ducts
        • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
        • Illustration - Air Ducts (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Illustration - Air Ducts (X18XE1)
      • Specifications
        • Technical Data - Checking and Adjustment Values (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Sealants, Lubricants and Locking Compounds (X25XE, Y26SE)
        • Technical Data - Cooling System (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Engine Management (X18XE, X20XEV, C20SEL, C22SEL) Ignition Timing
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Coolant Circuit (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Main Data (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Cooling System (X25XE, Y26SE)
        • Technical Data - Checking and Adjustment Values (X25XE, Y26SE)
        • Technical Data - Engine Management (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
        • Sealants, Lubricants and Locking Compounds (X18XE, X20XEV, C20SEL, C22SEL)
        • Sealants, Lubricants and Locking Compounds (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
        • Technical Data - Main Data (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Main Data
        • Technical Data - Checking and Adjustment Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Main Data (X25XE, Y26SE)
      • Special Tools and Equipment
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Other Information
        • DOHC 1 Petrol Engines - Engine Number
        • DOHC-II Petrol Engine - Engine Number
        • Engine Number
        • Sealants, Lubricants and Locking Compounds (X25XE, Y26SE)
        • Technical Data - Cooling System (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Engine Management (X18XE, X20XEV, C20SEL, C22SEL) Ignition Timing
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Sealants, Lubricants and Locking Compounds (X18XE, X20XEV, C20SEL, C22SEL)
        • Sealants, Lubricants and Locking Compounds (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Main Data (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Main Data
        • Technical Data - Main Data (X25XE, Y26SE)
    • Seals and Seal Rings
      • Repair Instructions
        • Seal Ring - Camshaft, Replace
        • Seal Ring - Rear Crankshaft, Replace
        • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Seal Ring - Front Crankshaft, Replace
        • Thermostat, Remove and Install
        • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
        • Coolant Pump, Remove and Install
        • Cylinder Head Cover, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Seal Ring - Camshaft, Replace
        • Cylinder Head, Remove and Install (X 16 XEL)
        • Seal Ring - Rear Crankshaft, Replace
        • Oil Pan, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Seal Ring - Front Crankshaft, Replace
        • Oil Pump, Remove and Install
        • Throttle Body, Remove and Install (X 16 XEL without Secondary Air System)
        • Seal Ring - Camshaft, Replace
        • Replace Valve Stem Seals (Cylinder Heads Installed)
        • Seal Ring - Rear Crankshaft, Replace
        • Oil Pan, Remove and Install
        • Seal Ring - Front Crankshaft, Replace
        • Cylinder Head Cover, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Cylinder Head, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Oil Pan, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Throttle Body, Remove and Install (X 16 XEL with Secondary Air System)
      • Component Locator
        • Throttle Body, Remove and Install (X 16 XEL with Secondary Air System)
      • Special Tools and Equipment
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Technical Service Bulletins
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
          • V6 engine oil leaks
          • Engine-Gasket Exhaust Manifold leaking
          • Oil Leak Between Cylinder Block Oil Pan and Oil Pump
    • Ribbed V-Belt
      • Repair Instructions
        • Ribbed V-Belt, Remove and Install (Without Air Conditioning) conditioning)
        • Ribbed V-belt, Remove and Install (With Air Conditioning)
        • Ribbed V-belt Tension Roller, Remove and Install
        • Checking and Adjustment Operations - Ribbed V-Belt Tension, Check
        • Ribbed V-Belt - Engine Timing Side, Remove and Install
        • Ribbed V-belt Tension Roller, Remove and Install
        • Ribbed V-Belt, Remove and Install
        • Ribbed V-Belt Tension Roller, Remove and Install (X16XEL without Secondary Air System, Y16XE, X18XE1, Z18XE, Z18XEL)
        • Ribbed V-Belt Tension, Check
        • Checking and Adjustment Operations - Ribbed V-Belt Tension, Check
      • Specifications
        • Technical Data - Drive Belts (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Drive Belts (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Drive Belts (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Special Tools and Equipment
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Other Information
        • Technical Data - Drive Belts (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
    • Engine Damping Block
      • Repair Instructions
        • Front Engine Damping Blocks, Remove and Install (with AC)
        • Rear Engine Damping Block, Remove and Install
        • Front Engine Damping Blocks, Remove and Install (with AC)
        • Rear Engine Damping Blocks, Remove and Install
        • Front Engine Damping Blocks, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Auxiliary Component Main Bracket, Remove and Install (with AC and Two- Piece Oil Pan)
        • Front Left Engine Damping Block, Remove and Install (without AC)
        • Front Right Engine Damping Block, Remove and Install (without AC)
        • Front Right Engine Bracket, Remove and Install (without AC)
        • Front Left Transmission Bracket, Remove and Install (without AC) Conditioning)
        • Engine Damping Blocks - Front, Remove and Install (without Air Conditioning)
      • Description and Operation
        • New Features - Engine Suspension Torque Support
        • New Features - Engine Suspension Engine Damping Blocks
    • Oil Circulating
      • Repair Instructions
        • Bypass Valve, Replace (X16XEL, Y16XE, Z16XE)
        • Bypass Valve, Replace
        • Oil Pump, Check
        • Oil Baffle Plate, Remove and Install reinstallation
        • Oil Pressure Regulating Valve, Remove and Install
        • Safety Valve, Remove and Install reinstallation
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Circuit - Oil Filter, Replace Oil Filter, Replace
        • Seal Ring - Front Crankshaft, Replace
        • Lower Part of Oil Pan, Remove and Install
        • Oil Pan - Upper Part, Remove and Install (C 22 SEL and X 20 XEV with Differential / Balancer Shaft Unit)
        • Oil Pump, Remove and Install
        • Safety Valve, Remove and Install reinstallation
        • Engine Oil Temperature, Measure
        • Engine Oil with Oil Filter Change (X16XEL, Y16XE, Z16XE)
        • Oil Pan, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Seal Ring - Front Crankshaft, Replace
        • Oil Pump, Remove and Install
        • Engine Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine Oil with Oil Filter Change (X25XE)
        • Bypass Valve, Replace
        • Oil Pan, Remove and Install
        • Seal Ring - Front Crankshaft, Replace
        • Oil Pump, Remove and Install
        • Oil Pump, Check
        • Heat Exchanger, Remove and Install (X 25 XE)
        • Engine Vent Housing, Remove and Install reinstallation
        • Dynamic Oil Level Control Sensor, Remove and Install
        • Oil Pan - Upper Part, Remove and Install (X18XE, C20SEL, X20XEV with two-part oil pan)
        • Engine Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine Oil with Oil Filter Change (X18XE1, Z18XE, Z18XEL)
        • Oil Filter Housing, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Oil Pan, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Oil Intake Pipe, Remove and Install
        • Oil Baffle Plate, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Dynamic Oil Level Control Sensor, Remove and Install
        • Oil Pump, Check
        • Safety Valve, Replace
        • Oil Pressure Switch, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Bypass Valve, Replace (X18XE1, Z18XE, Z18XEL)
        • Oil Dipstick Guide Tube, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
      • Description and Operation
        • New Features - Oil Pan
      • Specifications
        • Technical Data - Oil Circuit (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Oil Circuit (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Oil Circuit (X25XE, Y26SE)
      • Special Tools and Equipment
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Labour Time Allowances
      • Other Information
        • Technical Data - Oil Circuit (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Damage to Con-rod Bearing of Cylinder 1 After Replacement of Oil Pump/New Seal
        • Poor Fuel Economy
          • Increased Oil Consumption.
        • Warning Lights, Telltale
          • MID - "Check fluid level" warning lamp illuminates
        • Leaks
          • Loss of oil from oil pump seal and exhaust pipe becoming detached
          • V6 engine oil leaks
      • Technical Information
        • 1997
          • Time Allowances
    • Timing Gear Case
      • Repair Instructions
        • Toothed Belt Tension Roller, Remove and Install
        • Timing, Check
        • Timing, Adjust
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Front Toothed Belt Cover, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Seal Ring - Front Crankshaft, Replace
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Timing, Check
        • Timing, Adjust
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Front Toothed Belt Cover, Remove and Install
        • Toothed Belt, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Toothed Belt Tension Roller, Remove and Install
        • Timing, Check
      • Specifications
        • Technical Data - Drive Belts (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Drive Belts (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Drive Belts (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
      • Special Tools and Equipment
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
      • Other Information
        • Technical Data - Drive Belts (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt - wears on edge
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Rattling from Toothed Belt Tensioner
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
    • Cylinder Block
      • Repair Instructions
        • Drive Disc, Remove and Install
        • Toothed Belt Guide Rollers, Remove and Install
        • Cylinder Block, Check for Plane Surface inspection
        • Toothed Belt Cover, Lower Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Cylinder Block, Check for Plane Surface inspection
        • Cylinder Block, Check for Plane Surface inspection
        • Knock Sensor (Cylinders 1-3-5), Remove and Install
        • Knock Sensor (Cylinders 2-4-6), Remove and Install (with Air Conditioning) conditioning)
        • Engine Vent Flange, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install
        • Knock Sensor, Remove and Install (X 18 XE1)
        • Cylinder Block Ventilation Pipe, Remove and Install (X 16 XEL without Secondary Air System)
        • Oil Dipstick Guide Tube, Remove and Install
      • Specifications
        • Technical Data - Crank Drive, Cylinder Block (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Crank Drive, Cylinder Block (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Crank Drive, Cylinder Block (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Special Tools and Equipment
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Other Information
        • Technical Data - Crank Drive, Cylinder Block (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Poor Fuel Economy
          • Increased Oil Consumption.
      • Starter Ring Gear
        • Repair Instructions
          • Drive Disc, Remove and Install
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft, Remove and Install
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
          • Crankshaft, Check; Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft, Check; Crankshaft Bearing Play, Check, (Determine Bearing Play using External and Internal Micrometer) Inside Microm
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston Rings, Remove and Install
          • Pistons, Remove and Install
          • Compression, Check (X 16 XEL with Secondary Air System)
          • Pressure Loss, Check
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston Rings, Remove and Install
          • Pistons, Remove and Install
          • Piston with Con-Rod, Remove and Install reinstallation
          • Piston, Replace
          • Piston Rings, Remove and Install
          • Piston Projection, Check
          • Compression, Check (X16XEL without Secondary Air System, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Crankshaft
        • Repair Instructions
          • Seal Ring - Rear Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft End Play, Check
          • Crankshaft, Check; Crankshaft Radial Runout, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
          • Oil Pump, Remove and Install
          • Crankshaft Pulse Pick-up, Remove and Install
          • Seal Ring - Rear Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft End Play, Check
          • Crankshaft, Check; Crankshaft Radial Runout, Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
          • Crankshaft Pulse Pick-up, Remove and Install (X 16 XEL)
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check (X 16 XEL)
          • Seal Ring - Rear Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft End Play, Check
          • Crankshaft, Check; Crankshaft Radial Runout, Check
          • Crankshaft, Check; Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft, Check; Crankshaft Bearing Play, Check, (Determine Bearing Play using External and Internal Micrometer) Inside Microm
          • Seal Ring - Front Crankshaft, Replace
          • Crankshaft Pulse Pick-up, Remove and Install (X 25 XE)
          • Differential (Balancer Shaft Unit), Remove and Install (X 20 XEV, C 22 SEL)
          • Tooth Backlash - Balancer Shaft Unit/ Crankshaft, Check (X 20 XEV, C 22 SEL)
          • Tooth Backlash - Balancer Shaft Unit / Crankshaft, Adjust (X 20 XEV, C 22 SEL)
          • Timing, Check
          • Timing, Adjust
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check (X 18 XE1)
          • Crankshaft Bearing Bridge, Remove and Install
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
          • Con-rod Bearing, Replace
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
        • Technical Service Bulletins
          • Inoperative - Totally, Partially
            • Damage to Con-rod Bearing of Cylinder 1 After Replacement of Oil Pump/New Seal
      • Con Rod
        • Repair Instructions
          • Piston with Con-rod, Remove and Install reinstallation
          • Pistons, Remove and Install
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston with Con-Rod, Remove and Install reinstallation
      • Flywheel
        • Repair Instructions
          • Drive Disc, Remove and Install
          • Crank Drive, Cylinder Block Flywheel, Remove and Install
          • Flywheel, Remove and Install
          • Drive Disc, Remove and Install
          • Flywheel, Remove and Install
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat, cut (in cylinder head)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Toothed Belt Tension Roller, Remove and Install
        • Toothed Belt Guide Roller, Remove and Install
        • Intake Pipe (above Cylinders 2-4-6), Remove and Install
        • Intake Bridge, Remove and Install Remove and Install
        • Intake Flange, Remove and Install Remove and Install
        • Compression, Check
        • Pressure Loss, Check
        • Exhaust Manifold, Remove and Install reinstallation
        • Intake Manifold, Remove and Install reinstallation
        • Toothed Belt Cover, Upper Part, Remove and Install
        • Toothed Belt, Remove and Install
        • Rear Toothed Belt Cover, Remove and Install
        • Cylinder Head, Remove and Install (X 16 XEL)
        • Intake Pipe (Above Cylinders 1-3-5), Remove and Install (X 25 XE)
        • Intake Plenum, Remove and Install (X 25 XE)
        • Exhaust Manifold (Cylinders 1-3-5), Remove and Install (X 25 XE)
        • Exhaust Manifold (Cylinders 2-4-6), Remove and Install (X 25 XE)
        • Intake Plenum Switchover Valves, Remove and Install
        • Switchover Valve - Solenoid Valve, Remove and Install
        • Toothed Belt Tension, Check
        • Toothed Belt Tension, Adjust
        • Exhaust Manifold, Remove and Install (X 16 XEL)
        • Exhaust Manifold, Remove and Install (X 18 XE1)
        • Inlet Manifold - Upper Part, Remove and Install (X 16 XEL with Secondary Air System)
        • Inlet Manifold - Lower Part, Remove and Install (X 16 XEL with Secondary Air System)
        • Flange - Intake Manifold, Remove and Install (X16XEL without Secondary Air System)
        • Intake Manifold, Remove and Install (X16XEL without Secondary Air System) Y16XE)
        • Intake Manifold, Remove and Install (X 18 XE1)
        • Cylinder Head, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Coolant Flange, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Coolant Flange, Remove and Install (X16XEL without Secondary Air System, Y16XE, Z16XE)
      • Specifications
        • Technical Data - Checking and Adjustment Values (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Cylinder Head (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Main Data (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Cylinder Head (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
        • Technical Data - Checking and Adjustment Values (X25XE, Y26SE)
        • Technical Data - Cylinder Head (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
        • Technical Data - Checking and Adjustment Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Special Tools and Equipment
        • Cylinder head machining special tools
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Other Information
        • Technical Data - Cylinder Head (X18XE, X20XEV, C20SEL, C22SEL)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Loose, Missing, Broken
          • Loosening of Retaining Bolt on Camshaft Sensor
        • No Start
          • Engine - Stalling or worse Engine run
        • Cold Driveability
          • Engine - Stalling or worse Engine run
        • Stalls
          • Engine - Stalling or worse Engine run
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Remove and Install
          • Hydraulic Valve Lifter, Remove and Install
      • Camshaft
        • Repair Instructions
          • Timing, Check
          • Seal Ring - Camshaft, Replace
          • Camshaft Sensor, Remove and Install reinstallation
          • Timing, Adjust
          • Toothed Belt Tension, Check
          • Toothed Belt Tension, Adjust
          • Camshaft Sprockets, Remove and Install reinstallation
          • Camshafts, Remove and Install
          • Camshaft Sprockets, Remove and Install reinstallation
          • Seal Ring - Camshaft, Replace
          • Camshafts, Remove and Install
          • Camshaft Sensor, Remove and Install (X 16 XEL)
          • Camshaft Sprockets, Remove and Install reinstallation
          • Seal Ring - Camshaft, Replace
          • Camshafts, Remove and Install
          • Camshaft Sensor, Remove and Install reinstallation
          • Timing, Check
          • Timing, Adjust
          • Camshaft Sensor, Remove and Install (X 18 XE1)
      • Valves
        • Repair Instructions
          • Hydraulic Valve Lifter, Remove and Install
          • Valve Stem Seals, Replace (Cylinder Head Installed)
          • Compression, Check (X 16 XEL with Secondary Air System)
          • Pressure Loss, Check
          • Replace Valve Stem Seals (Cylinder Heads Installed)
          • Compression, Check (X16XEL without Secondary Air System, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
          • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Technical Service Bulletins
          • No Start
            • Engine - Stalling or worse Engine run
          • Cold Driveability
            • Engine - Stalling or worse Engine run
          • Stalls
            • Engine - Stalling or worse Engine run
      • Spark Plug
        • Repair Instructions
          • Spark Plugs, Remove and Install (X 25 XE)
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Spark plug damages - possible causes and failure modes
          • Inoperative - Totally, Partially
            • Engine - Spark plugs wet
          • Excessive, Indifferent Play
            • Engine - Spark plugs wet
          • Loose, Missing, Broken
            • Spark plug damages - possible causes and failure modes
          • Shudder
            • Spark plug damages - possible causes and failure modes
          • No Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Cold Driveability
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Backfires, Misfires
            • Spark plug damages - possible causes and failure modes
          • Hesitation
            • Spark plug damages - possible causes and failure modes
          • Poor Fuel Economy
            • Spark plug damages - possible causes and failure modes
          • Poor Start
            • Engine - Spark plugs wet
            • Spark plug damages - possible causes and failure modes
          • Rough Idle
            • Spark plug damages - possible causes and failure modes
          • Surge, Miss, Chuggle
            • Spark plug damages - possible causes and failure modes
      • Cylinder Head Housing
        • Repair Instructions
          • Toothed Belt Guide Rollers, Remove and Install
          • Cylinder Head - Cylinder Head Cover, Remove and Install
          • Cylinder Head, Remove and Install
          • Cylinder Head Cover, Remove and Install (X16XEL, Y16XE, Z16XE)
          • Cylinder Head Cover (Cylinders 1-3-5), Remove and Install (X 25 XE)
          • Cylinder Head Cover (Cylinders 2-4-6), Remove and Install (X 25 XE)
          • Cylinder Heads, Remove and Install (X 25 XE)
          • Engine Vent Flange, Remove and Install
          • Cylinder Head Cover, Remove and Install (X18XE1, Z18XE, Z18XEL)
  • Diesel Engine
    • Repair Instructions
      • Intake Air Temperature Sensor, Remove and Install (up to MY '98)
      • Hot Film Mass Air Flow Meter, Remove and Install
      • Engine Control Unit, Remove and Install (up to MY '98)
    • Description and Operation
      • Vectra-B Engine data, performance data, fuel consumption data
      • Vectra-B survey
      • intercooler - Vectra-B
      • Vectra-B engine data, performance data, fuel consumption data
      • Survey - Engine Compartment, X 17 DT, TC 4 EE1
      • Circuit Diagram - X 17 DT, TC 4 EE 1
      • New Features - Electronic Fuel Cutoff Valve, X 17 DT TC4 EE 1
      • Summarised Checking Procedures for Heaters Which Cannot be Diagnosed
    • Diagnostic Information and Procedures
      • Introduction
    • Other Information
      • Summarised Checking Procedures for Heaters Which Cannot be Diagnosed
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Heavy vibrations when reversing, particularly on gradients
      • No Start
        • Engine Does Not Start Up. Injection Pump draws Air.
      • Sluggish, Power Loss
        • Engine - sudden power loss with black smoke
        • Loss of power, jerky power fluctuations
    • Schematic and Routing Diagrams
      • Summarised Checking Procedures for Heaters Which Cannot be Diagnosed
    • Technical Information
      • 1997
        • Summarised Checking Procedures for Heaters Which Cannot be Diagnosed
    • General
      • Repair Instructions
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
        • Checking and Adjustment Operations - Ribbed V-Belt Tensioner, Check
        • Compression, Check
        • Pressure Loss, Check
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Engine, Lock at 1st Cylinder TDC (Timing, Check)
        • Timing, Adjust, Option 1: Fuel injection pump retaining pin does not fit in fuel injection pump flange retaining bore
        • Option 2: Camshaft test gauge cannot be inserted in cylinder head.
        • Low-Pressure System (Fuel System), Check for Leaks
        • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
        • Cooling System - Cooling System, Top Up and Bleed
        • Cooling System, Check for Leaks
        • Engine, Check for Leaks, (CO Content in Cooling System)
        • Coolant Temperature Sensor, Remove and Install
        • Heater Element, Remove and Install (LHD)
        • Engine, Remove and Install
        • Technical Data - Recommended Torque Values
        • Sealants, Lubricants and Locking Compounds
        • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
        • Charge Air Hose - Upper Part, Remove and Install (X 20 DTH)
        • Charge Air Hose - Lower Part, Remove and Install (X 20 DTH)
        • Intercooler, Remove and Install (X 20 DTH without Air Conditioning) conditioning)
        • Intercooler, Remove and Install (X 20 DTH with Air Conditioning) conditioning)
        • Engine, Repair Using Short-block
        • Illustration - Engine Compartment Vacuum Routing
        • Heater Element Temperature Sensor, Remove and Install
        • Valve Bridges, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install (X 20 DTH)
        • Charge Pressure Control Solenoid Valve, Remove and Install
        • Switchover Valves Solenoid Valve, Remove and Install
        • Switchover Valves Vacuum Unit, Remove and Install
        • Exhaust Gas Recirculation Solenoid Valve, Remove and Install
        • Starter - Starter, Remove and Install reinstallation
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
        • Accelerator Position Sensor, Remove and Install remove and install
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
      • Description and Operation
        • Engine identification
        • Notes on octane number information
        • engine-specific characteristics X 20 DTH - Omega-B and Vectra-B
        • new sales descriptions for diesel vehicles
        • new legislation for fuel consumption measurement
        • engine designation
        • octane rating instructions
        • Allocation - Engine No. to Engine Type
        • Allocation - Engine Identification
        • Survey of Engines and Engine Management Systems
        • New Features - X 17 DT (TC4 EE 1) OHC Diesel Engine
        • Engine-specific Charact.Data X 17 DT (TC4 EE 1)
      • Component Locator
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
        • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
        • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
      • Specifications
        • Technical Data - Coolant Circuit
        • Technical Data - Drive Belts, Timing Chains
        • Technical Data - Oil Circuit
        • Technical Data - Checking and Adjustment Values
        • Technical Data - Cylinder Head Cylinder Head
        • Technical Data - Crank Drive, Cylinder Block
        • Technical Data - Fuel Injection System EDC MSA 15.6/15M
        • Technical Data - Recommended Torque Values
        • Sealants, Lubricants and Locking Compounds
        • Technical Data - Main Data
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
      • Other Information
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
        • Sealants, Lubricants and Locking Compounds
    • Seals and Seal Rings
      • Repair Instructions
        • Timing Case Cover, Remove and Install reinstallation
        • Seal Ring in Timing Case, Replace; Seal Ring - Crankshaft, Front, Replace
        • Timing Case, Remove and Install
        • Cylinder Head - Cylinder Head Cover, Remove and Install
        • Vacuum Pump, Remove and Install
        • Intake Manifold - Upper Part, Remove and Install
        • Intake Manifold - Lower Part, Remove and Install
        • Exhaust Manifold with Turbocharger, Remove and Install
        • Cylinder Head, Remove and Install and Install Cylinder Head
        • Seal Ring - Rear Crankshaft, Replace
        • Oil Filter Housing, Remove and Install (up to MY '98)
        • Oil Pan, Remove and Install
        • Oil Intake Pipe, Remove and Install reinstallation
        • Dynamic Oil Level Control Sensor, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Coolant Flange - Cylinder Block, Remove and Install
        • Thermostat/Thermostat Housing (Radiator), Remove and Install
        • Alternator Bracket (Coolant Flange), Remove and Install
        • Coolant Pump, Remove and Install
        • Injection Nozzle Traverse, Remove and Install
        • Injection Nozzles, Remove and Install reinstallation
        • Technical Data - Recommended Torque Values
        • Oil Filter Housing, Remove and Install (as of MY '98)
        • Fan Motor Thermoswitch, Remove and Install (X 20 DTH)
        • Valve Stem Seals, Replace (Cylinder Head Installed)
        • Engine Management System EDC MSA 15.6 / EDC 15 M Crankshaft Pulse Pick-up, Remove and Install
        • Coolant Temperature Sensor, Remove and Install
        • Charge Pressure Sensor, Remove and Install
        • Turbocharger, Remove and Install
      • Specifications
        • Technical Data - Recommended Torque Values
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
      • Technical Service Bulletins
        • Installation of the cylinder head gasket: V-B and O-B with X 20 DTL and X 20 DTH
    • Ribbed V-Belt
      • Repair Instructions
        • V-belt for Power Steering Pump, Remove and Install (X 17 DT)
        • Checking and Adjustment Operations - Ribbed V-Belt Tensioner, Check
        • Ribbed V-Belt - Engine Timing Side, Remove and Install
        • Ribbed V-belt Tensioner Assembly, Remove and Install
        • Technical Data - Recommended Torque Values
        • Alternator - Alternator, Remove and Install
      • Specifications
        • Technical Data - Drive Belts, Timing Chains
        • Technical Data - Recommended Torque Values
      • Special Tools and Equipment
        • Special Service Tools (Group M) - Steering
        • Special tools (X 20 DTL, X 20 DTH)
      • Technical Service Bulletins
        • Abrasion, Wear
          • Ribbed belt - Premature wear
        • Noise, Vibration, Rattle
          • Ribbed V belt makes squeaking noises
    • Engine Damping Block
      • Repair Instructions
        • Engine Damping Blocks, Engine, Short- Block - Front Engine Damping Blocks, Remove and Install
        • Rear Engine Damping Block, Remove and Install
        • Technical Data - Recommended Torque Values
      • Specifications
        • Technical Data - Recommended Torque Values
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
    • Oil Circulating
      • Repair Instructions
        • Oil Temperature, Measure
        • Oil Pressure, Check
        • Oil Consumption, Measure
        • Oil Circuit, Engine Oil with Oil Filter Change
        • Oil Pressure Switch, Remove and Install reinstallation
        • Oil Filter Housing, Remove and Install (up to MY '98)
        • Heat Exchanger, Remove and Install (up to MY '98)
        • Oil Pan, Remove and Install
        • Oil Intake Pipe, Remove and Install reinstallation
        • Dynamic Oil Level Control Sensor, Remove and Install
        • Oil Temperature Sensor, Remove and Install
        • Oil Pressure Regulating Valve, Remove and Install
        • Safety Valve, Remove and Install reinstallation
        • Oil Pump, Remove and Install
        • Oil Spray Nozzle, Remove and Install reinstallation
        • Technical Data - Recommended Torque Values
        • Oil Filter Housing, Remove and Install (as of MY '98)
        • Heat Exchanger, Remove and Install (up to MY '98)
        • Valve Bridges, Remove and Install
        • Oil Dipstick Guide Tube, Remove and Install (X 20 DTH)
        • Oil Feed Line, Remove and Install
        • Oil Return Line, Remove and Install reinstallation
      • Description and Operation
        • heat exchanger oil circulation
        • New Features - Oil Pan
      • Specifications
        • Technical Data - Oil Circuit
        • Technical Data - Recommended Torque Values
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Engine - oil dipsticks difficult to read
    • Timing Gear Case
      • Repair Instructions
        • Engine, Lock at 1st Cylinder TDC (Timing, Check)
        • Timing, Adjust, Option 1: Fuel injection pump retaining pin does not fit in fuel injection pump flange retaining bore
        • Option 2: Camshaft test gauge cannot be inserted in cylinder head.
        • Timing Case Cover, Remove and Install reinstallation
        • Simplex Timing Chain Guide Rail, Remove and Install
        • Simplex Injection Pump Gear, Remove and Install; Simplex Timing Chain, Remove and Install
        • Simplex Chain Tensioner, Remove and Install
        • Duplex Chain Tensioner, Remove and Install
        • Seal Ring in Timing Case, Replace; Seal Ring - Crankshaft, Front, Replace
        • Timing Case, Remove and Install
        • Oil Pump, Remove and Install
        • Technical Data - Recommended Torque Values
      • Specifications
        • Technical Data - Drive Belts, Timing Chains
        • Technical Data - Recommended Torque Values
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
      • Technical Service Bulletins
        • Abrasion, Wear
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Noise, Vibration, Rattle
          • Toothed belt diagnosis - Possible causes and remedys
        • Inoperative - Totally, Partially
          • Toothed belt diagnosis - Possible causes and remedys
        • Loose, Missing, Broken
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Chip, Crack
          • Toothed belt diagnosis - Possible causes and remedys
          • Toothbelt - Service intervall overview
        • Leaks
          • Sealing of the Timing Housing Cover
    • Cylinder Block
      • Repair Instructions
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
        • Cylinder Block, Check for Plane Surface inspection
        • Technical Data - Recommended Torque Values
        • Engine, Repair Using Short-block
      • Component Locator
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
      • Specifications
        • Technical Data - Crank Drive, Cylinder Block
        • Technical Data - Recommended Torque Values
        • Technical Data - Main Data
      • Special Tools and Equipment
        • Special tools (X 20 DTL, X 20 DTH)
      • Other Information
        • 16V OHC Diesel Engine (X 20 DTL, X 20 DTH) Engine Number
      • Crankshaft Bearing Shell
        • Repair Instructions
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
      • Piston
        • Repair Instructions
          • Piston with Con-rod, Remove and Install reinstallation
          • Piston Rings, Remove and Install
          • Pistons, Remove and Install
          • Oil Spray Nozzle, Remove and Install reinstallation
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Description and Operation
          • pistons and piston rings Omega-B, Vectra-B
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Crankshaft
        • Repair Instructions
          • Seal Ring - Rear Crankshaft, Replace
          • Crankshaft, Remove and Install
          • Crankshaft, Check; Crankshaft End Play, Check
          • Crankshaft Out-of-round, Check Check
          • Crankshaft Bearing Play, Check (Determine Bearing Play with Plastigage)
          • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
        • Specifications
          • Technical Data - Crank Drive, Cylinder Block
      • Con Rod Bearing
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
          • Con-rod Bearing Clearance, Check (Determine Bearing Clearance with Micrometer and Inside Micrometer)
        • Description and Operation
          • con rods
      • Con Rod
        • Repair Instructions
          • Con-rod Bearing, Replace
          • Piston with Con-rod, Remove and Install reinstallation
          • Pistons, Remove and Install
      • Flywheel
        • Repair Instructions
          • Crank Drive, Cylinder Block Flywheel, Remove and Install
    • Cylinder Head
      • Repair Instructions
        • Cylinder head and attaching parts, check and measure - Survey
        • Cylinder head height, check
        • Cylinder head, check for plane surface
        • Valve, measure
        • Inner diameter of valve guide, check
        • Valve stem play, determine
        • Installation height of valves, check
        • Installation height of valve guide, check
        • Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
        • Cylinder head, overhaul
        • Cylinder head, attach to assembly tool set KM-6215
        • Cylinder head, disassemble
        • Valves, remove
        • Valve seat rings, replace (X 15 DT, X 17 DT)
        • Valve seat, cut (in cylinder head)
        • Valve guide, replace (X 15 DT, X 17 DT)
        • Valve guide, ream
        • Valve, grind
        • Valve, grind in
        • Valve stem seals, replace
        • Cylinder head, assemble
        • Cylinder head machining table of contents
        • Cylinder Head - Cylinder Head Cover, Remove and Install
        • Vacuum Pump, Remove and Install
        • Intake Manifold - Upper Part, Remove and Install
        • Intake Manifold - Lower Part, Remove and Install
        • Exhaust Manifold with Turbocharger, Remove and Install
        • Alternator Bracket (Coolant Flange), Remove and Install
        • Injection Lines - Mechanical Injection System, Remove and Install Pick-up
        • Injection Nozzle Traverse, Remove and Install
        • Injection Nozzles, Remove and Install reinstallation
        • Technical Data - Recommended Torque Values
        • Illustration - Engine Compartment Vacuum Routing
        • Charge Pressure Sensor, Remove and Install
        • Glow Plugs - Preheater System, Remove and Install (up to MY '98) Manifold, Remove and Install Starter, Remove and Install Accele
        • Return Manifold - Turbocharging System, Remove and Install
        • Turbocharger, Remove and Install
      • Specifications
        • Technical Data - Checking and Adjustment Values
        • Technical Data - Cylinder Head Cylinder Head
        • Technical Data - Recommended Torque Values
        • Technical Data - Main Data
      • Special Tools and Equipment
        • Cylinder head machining special tools
        • Special tools (X 20 DTL, X 20 DTH)
      • Technical Service Bulletins
        • Installation of the cylinder head gasket: V-B and O-B with X 20 DTL and X 20 DTH
      • Hydraulic Valve Lifter
        • Repair Instructions
          • Hydraulic Valve Lifter, Remove and Install
      • Camshaft
        • Repair Instructions
          • Camshaft, Remove and Install
          • Injection Nozzle Traverse, Remove and Install
      • Valves
        • Repair Instructions
          • Valve Stem Seals, Replace (Cylinder Head Installed)
          • Valve Bridges, Remove and Install
        • Description and Operation
          • cylinder head exhaust valves
      • Glow Plug
        • Repair Instructions
          • Glow Plugs, Remove and Install (as of MY '98)
          • Glow Plugs - Preheater System, Remove and Install (up to MY '98) Manifold, Remove and Install Starter, Remove and Install Accele
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Special Tools and Equipment
          • Special tools (X 20 DTL, X 20 DTH)
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Cylinder Head Housing
        • Repair Instructions
          • Simplex Timing Chain Guide Rail, Remove and Install
          • Cylinder Head, Remove and Install and Install Cylinder Head
          • Injection Nozzles, Remove and Install reinstallation
    • Vacuum Pump
      • Repair Instructions
        • Vacuum Pump, Remove and Install
        • Illustration - Engine Compartment Vacuum Routing
      • Description and Operation
        • vacuum pump - engine timing side
  • Fuel Injection Systems
    • Repair Instructions
      • Simplex Injection Pump Gear, Remove and Install; Simplex Timing Chain, Remove and Install
    • Description and Operation
      • Programmable control units
      • Survey - Engine Compartment, X 25 XE
      • Block Diagram - X 25 XE
      • New Features - FLASH Programming
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • When Re-programming Control Unit, Trouble Message TC0635 or 0637 is Displayed.
    • Multec (1.3l / 1.6l)
      • Repair Instructions
        • Air Cleaner Housing, Air Ducts - Illustration (16 LZ 2)
        • Engine Compartment Survey (16 LZ2)
        • Intake Air Pre-heating, Check
        • Crankshaft Pulse Pick-up, Remove and Install
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
      • Description and Operation
        • Survey - Engine Compartment, 16 LZ2
        • Block Diagram - 16 LZ2
        • Circuit Diagram - 16 LZ2
        • Trouble Code Table - 16 LZ2
      • Component Locator
        • Air Cleaner Housing, Air Ducts - Illustration (16 LZ 2)
        • Engine Compartment Survey (16 LZ2)
      • Specifications
        • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Other Information
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Valve Injection Housing, Remove and Install
          • Throttle Valve Injection Housing, Upper Part, Remove and Install
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install
      • Intake Pipe Pressure Sensor
        • Repair Instructions
          • Intake Manifold Pressure Sensor, Remove and Install
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure Regulator / Fuel Pressure Regulator Diaphragm, Remove and Install
      • Injection Valve
        • Repair Instructions
          • Injection Valve, Remove and Install reinstallation
      • High Voltage Distributor
        • Repair Instructions
          • High Voltage Distributor, Remove and Install (16 LZ2)
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check
          • Fuel Pump Relay, Remove and Install reinstallation
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install reinstallation
      • Idle Air Control Stepper Motor
        • Repair Instructions
          • Idle Speed Stepper Motor, Remove and Install
      • Octane Coding Plug
        • Repair Instructions
          • Octane Number Plug, Set Code (16 LZ2)
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install reinstallation
          • Program Memory, Remove and Install (16 LZ2)
        • Description and Operation
          • New Features - Engine Control Unit, 16 LZ2
          • Terminal Assignment-Engine Control Unit, 16 LZ2
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
      • Ignition Coil
        • Repair Instructions
          • Ignition Module, Remove and Install (16 LZ2)
          • Ignition Coil, Remove and Install (16 LZ2)
      • Wiring Harness
        • Repair Instructions
          • Wiring Harness Routing, Multec Central Fuel Injection
        • Component Locator
          • Wiring Harness Routing, Multec Central Fuel Injection
    • Multec SZ
      • Repair Instructions
        • Air Cleaner Housing, Air Ducts - Illustration (X 16 SZR)
        • Engine Management System Multec Central Fuel Injection - Engine Compartment Survey (X 16 SZR)
        • Intake Air Pre-heating, Check
        • Crankshaft Pulse Pick-up, Remove and Install
        • Reference Gap Between Crankshaft Pulse Pickup and Increment Disc, Check (X 16 SZR)
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
      • Component Locator
        • Air Cleaner Housing, Air Ducts - Illustration (X 16 SZR)
        • Engine Management System Multec Central Fuel Injection - Engine Compartment Survey (X 16 SZR)
      • Specifications
        • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Multec (F), X 16 SZR
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Ignition Knock when Accelerating.
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X16SZR
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Valve Injection Housing, Remove and Install
          • Throttle Valve Injection Housing, Upper Part, Remove and Install
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install
      • Intake Pipe Pressure Sensor
        • Repair Instructions
          • Intake Manifold Pressure Sensor, Remove and Install
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure Regulator / Fuel Pressure Regulator Diaphragm, Remove and Install
      • Injection Valve
        • Repair Instructions
          • Injection Valve, Remove and Install reinstallation
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install (X 16 SZR)
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check
          • Fuel Pump Relay, Remove and Install reinstallation
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install reinstallation
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install (X 16 SZR)
      • Idle Air Control Stepper Motor
        • Repair Instructions
          • Idle Speed Stepper Motor, Remove and Install
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install reinstallation
          • Coolant Temperature Sensor, Remove and Install
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install (X 16 SZR)
      • DIS-Ignition Module
        • Repair Instructions
          • DIS Ignition Module, Remove and Install (X 16 SZR)
      • Wiring Harness
        • Repair Instructions
          • Wiring Harness Routing, Multec Central Fuel Injection
        • Component Locator
          • Wiring Harness Routing, Multec Central Fuel Injection
    • Multec S
      • Repair Instructions
        • Accelerator Pedal, Remove and Install X16XEL, X18XE1
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • Illustration - Air Ducts (X16XEL with Secondary Air System)
        • Air Intake Pipe, Remove and Install (X 16 XEL with Secondary Air System)
        • Engine Compartment Survey Multec-S (X16XEL with Secondary Air System)
        • Camshaft Sensor, Remove and Install (X 16 XEL)
        • Illustration - Air Ducts (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Engine Compartment Survey Multec-S (X 16 XEL without Secondary Air System)
      • Description and Operation
        • Survey - Engine Compartment, X 16 XEL
        • Block Diagram - X 16 XEL
        • Circuit Diagram - X 16 XEL
        • New Features-Engine Cont.Unit,X 16 XEL
        • Trouble Code Table - X 16 XEL
      • Component Locator
        • Illustration - Air Ducts (X16XEL with Secondary Air System)
        • Engine Compartment Survey Multec-S (X16XEL with Secondary Air System)
        • Illustration - Air Ducts (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Engine Compartment Survey Multec-S (X 16 XEL without Secondary Air System)
      • Specifications
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Special Tools and Equipment
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Multec S (F), X 16 XEL (without secondary air injection)
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Rattling from Toothed Belt Tensioner
        • No Start
          • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
        • Poor Start
          • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
        • Stalls
          • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X16XEL-(without secondary air injection)
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install (X 16 XEL without Secondary Air System)
          • Throttle Body, Remove and Install (X 16 XEL with Secondary Air System)
        • Component Locator
          • Throttle Body, Remove and Install (X 16 XEL with Secondary Air System)
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install
      • Intake Pipe Pressure Sensor
        • Repair Instructions
          • Pressure Sensor - Intake Pipe, Remove and Install (X 16 XEL)
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure, Check (X16XEL, Y16XE, Z16XE)
          • Fuel Pressure Regulator, Remove and Install (X 16 XEL without Secondary Air System)
          • Fuel Pressure Regulator, Remove and Install (X 16 XEL with Secondary Air System)
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install (X 16 XEL with Secondary Air System) (X 16 XEL)
          • Fuel Pressure, Check (X16XEL, Y16XE, Z16XE)
          • Injectors, Remove and Install (X 16 XEL with Secondary Air System)
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install (X 16 XEL)
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check (X 16 XEL)
          • Camshaft Sensor, Remove and Install (X 16 XEL)
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install (X 16 XEL)
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check (X16XEL, Y16XE, Z16XE)
          • Fuel Pump Relay, Remove and Install (X 16 XEL)
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install (X 16 XEL)
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install (X 16 XEL)
      • Idle Air Control Stepper Motor
        • Repair Instructions
          • Idle Speed Stepper Motor, Remove and Install
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install (X 16 XEL with Secondary Air System)
          • Engine Control Unit, Remove and Install (X 16 XEL without Secondary Air System)
        • Description and Operation
          • Terminal Assignment-Engine Control Unit, X 16 XEL
        • Technical Service Bulletins
          • Rough Idle
            • Engine runs unevenly, poor response when stopped and after load change
          • Sluggish, Power Loss
            • Engine runs unevenly, poor response when stopped and after load change
          • Warning Lights, Telltale
            • Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install (X 16 XEL without Secondary Air System) System)
          • Tank Vent Valve, Remove and Install (X 16 XEL with Secondary Air System) System)
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install (X 16 XEL)
          • Intake Air Temperature Sensor, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Technical Service Bulletins
          • No Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Cold Driveability
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Rough Idle
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Stalls
            • Coolant Temperature Sensor - Wiring harness connector poor contact
      • DIS-Ignition Module
        • Repair Instructions
          • DIS Ignition Module, Remove and Install (X 16 XEL with Secondary Air System)
      • Ignition Module
        • Repair Instructions
          • Ignition Module, Remove and Install (X16XEL without Secondary Air System, Y16XE, Z16XE)
    • Motronic M 1.5.4
      • Repair Instructions
        • Engine Management System Motronic M 1. 5.4 - Engine Compartment Survey (20 NEJ)
      • Description and Operation
        • Survey - Engine Compartment, 20 NEJ
        • Block Diagram - 20 NEJ
        • Circuit Diagram - 20 NEJ
        • Trouble Code Table - 20 NEJ
      • Component Locator
        • Engine Management System Motronic M 1. 5.4 - Engine Compartment Survey (20 NEJ)
      • Specifications
        • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Motronic M1.5.4, 20 NEJ
      • Other Information
        • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine 20NEJ
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure Regulator, Remove and Install
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install reinstallation
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install
        • Labour Time Allowances
        • Technical Information
          • 1997
            • Time Allowances
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check
      • Fuel Pump Relay
        • Repair Instructions
          • Injection System Relay, Remove and Install
          • Fuel Pump Relay, Remove and Install reinstallation
      • Idle Speed Adjuster
        • Repair Instructions
          • Idle Speed Adjuster, Remove and Install
      • Air Flow Meter
        • Repair Instructions
          • Hot Film Mass Air Flow Meter, Remove and Install
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install reinstallation
        • Description and Operation
          • Control Unit|20 NEJ
          • Terminal Assignment-Engine Control Unit, 20 NEJ
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install reinstallation
      • Coolant Temperature Sensor
        • Repair Instructions
          • Intake Air Temperature Sensor, Remove and Install
          • Coolant Temperature Sensor, Remove and Install
      • Ignition Coil
        • Repair Instructions
          • DIS Ignition Module, Remove and Install reinstallation
      • Wiring Harness
        • Repair Instructions
          • Wiring Harness Routing, Motronic M 1.5. 4
        • Component Locator
          • Wiring Harness Routing, Motronic M 1.5. 4
      • Air Filter Housing
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration (20 NEJ)
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration (20 NEJ)
    • Motronic M 2.8.3
      • Repair Instructions
        • Illustration - Air Ducts
        • Air Cleaner Housing, Remove and Install reinstallation
        • Intake Plenum Switchover Valves, Remove and Install
        • Switchover Valve - Solenoid Valve, Remove and Install
        • Camshaft Sensor, Remove and Install reinstallation
        • Cruise Control Bowden Cable, Remove and Install (X25XE)
        • Bowden Cable - Cruise Control, Adjust (X 25 XE)
        • Accelerator Pedal, Remove and Install (X25XE)
        • Air Intake Pipe, Remove and Install
      • Description and Operation
        • New Features - Changes from Motronic 2.8.3 to Motronic M 2.8.1
        • New Features - MULTI RAM System, X25XE
        • Circuit Diagram - X 25 XE
        • New Features - Engine Cont.Unit, X25XE
        • Terminal Assignment - Engine Cont.Unit X 25 XE
        • Trouble Code Table - X 25 XE
      • Component Locator
        • Illustration - Air Ducts
      • Specifications
        • Technical Data - Engine Management (X25XE, Y26SE)
        • Recommended Torque Values (X25XE, Y26SE)
      • Special Tools and Equipment
        • Special Service Tools (X25XE, Y26SE)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Motronic M2.8.3, X 25 XE
      • Technical Service Bulletins
        • Abrasion, Wear
          • Heat. Hose Contacts Motr. Wiring Trough Coolant Hose Contacts Clutch Vent Port
        • Inoperative - Totally, Partially
          • Heat. Hose Contacts Motr. Wiring Trough Coolant Hose Contacts Clutch Vent Port
        • Rough Idle
          • Torsional Vibrations and and Rough Idling
          • Engine Stalls in Idle.
        • Stalls
          • Engine Stalls in Idle.
        • Surge, Miss, Chuggle
          • Excessive Coolant Temperature (up to 125 C in Tech1) for Increased Engine Loads and Speeds over 4000.
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X25XE - 1
          • Engine X25XE - 2
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install (X 25 XE)
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install (X 25 XE)
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure Regulator, Remove and Install
          • Fuel Pressure, Check
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install reinstallation
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install (X 25 XE)
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor (Cylinders 1-3-5), Remove and Install
          • Knock Sensor (Cylinders 2-4-6), Remove and Install (with Air Conditioning) conditioning)
      • Fuel Pump
        • Repair Instructions
          • Fuel Pump Relay
          • Fuel Pressure, Check
      • Relay
        • Repair Instructions
          • Fuel Pump Relay
          • Injection System Relay, Remove and Install
          • Secondary Air Injection Relay, Remove and Install (X 25 XE)
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensors, Remove and Install (X 25 XE)
      • Idle Speed Adjuster
        • Repair Instructions
          • Idle Speed Adjuster, Remove and Install (X 25 XE)
      • Air Mass Meter
        • Repair Instructions
          • Hot Film Mass Air Flow Meter, Remove and Install
      • Electronic Control Unit
        • Repair Instructions
          • Immobiliser Control Unit, Remove and Install
          • Engine Control Unit, Remove and Install (X 25 XE)
          • Control Unit / Actuator, Remove and Install (X 25 XE)
        • Technical Service Bulletins
          • Inoperative - Totally, Partially
            • TC P0330 (Knock Signal Circuit 2)
          • Rough Idle
            • TC 66 is set, engine judders at 1,600 rpm, especially with AT
          • Corrosion, Rust, Dirt
            • Engine Telltale Illuminates While Travelling. TC 13 (Oxygen Sensor)
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install reinstallation
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
          • Intake Air Temperature Sensor (X25XE)
      • DIS-Ignition Module
        • Repair Instructions
          • DIS Ignition Module, Remove and Install (X 25 XE)
    • Simtec 56/56.5
      • Repair Instructions
        • Fuel Pressure, Check
        • Cruise Control Bowden Cable, Remove and Install
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
        • Intake Manifold, Remove and Install reinstallation
        • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
        • Switchover Valve Vacuum Unit, Remove and Install (X 18 XE, X 20 XEV)
        • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
        • Solenoid Valve - Switchover Valves (Inlet Manifold), Remove and Install (X 18 XE, X 20 XEV)
      • Description and Operation
        • Survey - Engine Comp., X 18 XE and X20
        • Block Diagram - X 18 XE and X 20 XEV
        • Functional Description - Switched Intake System, X 18 XE and X 20 XEV
        • Circuit Diagram - X 18 XE and X 20 XEV
      • Component Locator
        • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
        • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
      • Specifications
        • Technical Data - Engine Management (X18XE, X20XEV, C20SEL, C22SEL) Ignition Timing
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Special Tools and Equipment
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Simtec 56.5, X 18 XE, X 20 XEV
      • Other Information
        • Technical Data - Engine Management (X18XE, X20XEV, C20SEL, C22SEL) Ignition Timing
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Shudder
          • Engine - Stalling, motor is difficult to restart
        • Poor Fuel Economy
          • Lack of maximal power; increased petrol consumption
        • Rough Idle
          • Engine Speed Oscillation / Engine Stalls at Idle Speed, TC 73
          • Engine Stalls - Idle Air Control dirty
        • Stalls
          • Engine Speed Oscillation / Engine Stalls at Idle Speed, TC 73
          • Engine - Stalling, motor is difficult to restart
          • Engine Stalls - Idle Air Control dirty
        • Warning Lights, Telltale
          • Engine - Stalling, motor is difficult to restart
        • Leaks
          • Engine-Gasket Exhaust Manifold leaking
        • Replacement of Idle Air Control Valve
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine C20SEL
          • Engine X18XE
          • Engine X20XEV
          • Secondary air injection
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body, Remove and Install
          • Accelerator Bowden Cable, Remove and Install
      • Throttle Valve Potentiometer
        • Repair Instructions
          • Throttle Valve Potentiometer, Remove and Install
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure, Check
          • Fuel Pressure Regulator, Remove and Install
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install reinstallation
      • Hall Sensor for Cylinder Recognition
        • Repair Instructions
          • Camshaft Sensor, Remove and Install reinstallation
      • Inductive Impulse Sensor
        • Repair Instructions
          • Camshaft Sensor, Remove and Install reinstallation
          • Crankshaft Pulse Pick-up, Remove and Install
        • Labour Time Allowances
        • Technical Information
          • 1997
            • Time Allowances
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check
          • Fuel Pump Relay, Remove and Install (X 18 XE, X 20 XEV)
          • Fuel Pump Relay, Remove and Install (C 20 SEL, C 22 SEL)
          • Injector Relay, Remove and Install (C 20 SEL, C 22 SEL)
      • Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install (X 18 XE, X 20 XEV)
          • Fuel Pump Relay, Remove and Install (C 20 SEL, C 22 SEL)
          • Injector Relay, Remove and Install (C 20 SEL, C 22 SEL)
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install
      • Idle Air Control Stepper Motor
        • Repair Instructions
          • Idle Speed Stepper Motor, Remove and Install
      • Air Mass Meter
        • Repair Instructions
          • Hot Film Mass Air Flow Meter, Remove and Install
      • Electronic Control Unit
        • Repair Instructions
          • Control Unit / Actuator, Remove and Install
          • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
          • Engine Control Unit, Remove and Install reinstallation
        • Description and Operation
          • New Features - Engine Cont.Unit, X18XE and X 20 XEV
          • Terminal Assignment - Engine Cont.Unit X 18 XE and X 20 XEV
          • Trouble Code Table - X 18 XE and X20XE
        • Technical Service Bulletins
          • Inoperative - Totally, Partially
            • Engine running rough, fault code set by control unit, FC P0100
            • Delayed starting, jerking and loss of power; FD P0335
            • Vehicles without AC: Trouble Code TC P1530 Set
          • Corrosion, Rust, Dirt
            • Engine Telltale Illuminates While Travelling. TC 13 (Oxygen Sensor)
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install reinstallation
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
          • Intake Air Temperature Sensor, Remove and Install
      • DIS-Ignition Module
        • Repair Instructions
          • DIS Ignition Module, Remove and Install reinstallation
          • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
      • Air Filter
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration
    • EDC MSA 15.6
      • Repair Instructions
        • Intake Manifold - Upper Part, Remove and Install
        • Intake Manifold - Lower Part, Remove and Install
        • Exhaust Gas Recirculation Solenoid Valve, Remove and Install
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
        • Replacement of Injection Pump VP 44 (Vectra-B with X 20 DTL, DI 16V)
      • Component Locator
        • Replacement of Injection Pump VP 44 (Vectra-B with X 20 DTL, DI 16V)
      • Specifications
        • Technical Data - Checking and Adjustment Values
        • Technical Data - Fuel Injection System EDC MSA 15.6/15M
      • Technical Service Bulletins
        • Rough Idle
          • Uneven engine running and setting of TC P0190
        • Surge, Miss, Chuggle
          • Uneven engine running and setting of TC P0190
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X20DTL (Left-hand drive)
          • Engine X20DTL (Right-hand drive)
      • Technical Information
        • 1996
          • Replacement of Injection Pump VP 44 (Vectra-B with X 20 DTL, DI 16V)
      • Fuel Injection Nozzles
        • Repair Instructions
          • Injection Nozzle Traverse, Remove and Install
          • Injection Nozzles, Remove and Install reinstallation
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Fuel Injection Lines
        • Repair Instructions
          • Injection Lines - Mechanical Injection System, Remove and Install Pick-up
      • Crankshaft Pulse Pickup
        • Repair Instructions
          • Engine Management System EDC MSA 15.6 / EDC 15 M Crankshaft Pulse Pick-up, Remove and Install
      • Accelerator Pedal Position Sensor
        • Repair Instructions
          • Accelerator Position Sensor, Remove and Install remove and install
      • Fuel Injection Pump
        • Repair Instructions
          • Fuel Injection Pump, Remove and Install reinstallation
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Hot Film Mass Air Flow Meter
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
          • Hot Film Mass Air Flow Meter, Remove and Install
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install (up to MY '98)
          • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • Engine - telltale illuminates, fault code P0400
      • Charge Pressure Sensor
        • Repair Instructions
          • Charge Pressure Sensor, Remove and Install
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
      • Intake Air Temperature Sensor
        • Repair Instructions
          • Intake Air Temperature Sensor, Remove and Install (up to MY '98)
      • Charge Pressure Regulation Solenoid Valve
        • Repair Instructions
          • Charge Pressure Control Solenoid Valve, Remove and Install
      • Switch Over Valve Solenoid Valve
        • Repair Instructions
          • Switchover Valves Solenoid Valve, Remove and Install
      • Switch Over Valve Vacuum Unit
        • Repair Instructions
          • Switchover Valves Vacuum Unit, Remove and Install
      • Air Cleaner Housing
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration (X 20 DTL)
    • EDC MSA 15 M
      • Repair Instructions
        • Intake Manifold - Upper Part, Remove and Install
        • Intake Manifold - Lower Part, Remove and Install
        • Fuel Injection Pump, Remove and Install reinstallation
        • Charge Pressure Control Solenoid Valve, Remove and Install
        • Switchover Valves Solenoid Valve, Remove and Install
        • Switchover Valves Vacuum Unit, Remove and Install
        • Exhaust Gas Recirculation Solenoid Valve, Remove and Install
        • Accelerator Pedal - Accelerator Pedal, Remove and Install
      • Description and Operation
        • EDC 15 M engine management system Vectra-B engine compartment survey
        • EDC 15 M engine management system Vectra-B block diagram
        • EDC 15 M engine management system electronic components
      • Specifications
        • Technical Data - Checking and Adjustment Values
        • Technical Data - Fuel Injection System EDC MSA 15.6/15M
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • Electronic Diesel Control EDC 15M, X 20 DTL, X 20 DTH
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Whirring noise from front area of vehicle
        • Rough Idle
          • Uneven engine running and setting of TC P0190
        • Surge, Miss, Chuggle
          • Uneven engine running and setting of TC P0190
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X20DTH (Left-hand drive)
          • Engine X20DTH (Right-hand drive)
          • Engine X20DTL (Left-hand drive)
          • Engine X20DTL (Right-hand drive)
      • Fuel Injection Nozzles
        • Repair Instructions
          • Injection Nozzle Traverse, Remove and Install
          • Injection Nozzles, Remove and Install reinstallation
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Fuel Injection Lines
        • Repair Instructions
          • Injection Lines - Mechanical Injection System, Remove and Install Pick-up
      • Crankshaft Pulse Pickup
        • Repair Instructions
          • Engine Management System EDC MSA 15.6 / EDC 15 M Crankshaft Pulse Pick-up, Remove and Install
      • Accelerator Pedal Position Sensor
        • Repair Instructions
          • Accelerator Position Sensor, Remove and Install remove and install
      • Fuel Injection Pump
        • Repair Instructions
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Labour Time Allowances
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
        • Technical Information
          • 1997
            • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Hot Film Mass Air Flow Meter
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
          • Hot Film Mass Air Flow Meter, Remove and Install
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install (as of MY '98)
          • Engine Control Unit, Remove and Install (up to MY '98)
          • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • Technical Service Bulletins
          • Warning Lights, Telltale
            • TC P0400 (EGR Malfunction) and P1125 (Charge Pressure) Set, Constantly, Temporarily
            • Engine - telltale illuminates, fault code P0400
      • Charge Pressure Sensor
        • Repair Instructions
          • Charge Pressure Sensor, Remove and Install
      • Coolant Temperature Sensor
        • Repair Instructions
          • Coolant Temperature Sensor, Remove and Install
      • Air Cleaner Housing
        • Repair Instructions
          • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
        • Component Locator
          • Air Cleaner Housing, Air Ducts - Illustration (X20DTH)
    • Simtec 70
      • Repair Instructions
        • Accelerator Pedal, Remove and Install X16XEL, X18XE1
        • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install Install
        • Engine Management System Simtec 70 - Engine Compartment Survey Simtec 70 (X18XE1)
        • Solenoid Valve - Switchover Valve, Remove and Install (X 18 XE1)
        • Vacuum Unit - Switchover Valve, Remove and Install (X 18 XE1)
      • Specifications
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Technical Service Bulletins
        • Poor Operation, Incorrect Operation
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Backfires, Misfires
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Hesitation
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Sluggish, Power Loss
          • Engine X18XE1 - Engine stalls, trouble code P0100 and/or P0110 set
        • Stalls
          • Throttle Body - Idle fluctuations due to dirt contamination
        • Surge, Miss, Chuggle
          • Throttle Body - Idle fluctuations due to dirt contamination
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Engine X18XE1
      • Throttle Valve Housing
        • Repair Instructions
          • Throttle Body (Throttle Valve Adjuster) , Remove and Install (X 18 XE1)
      • Throttle Valve Adjuster
        • Repair Instructions
          • Throttle Body (Throttle Valve Adjuster) , Remove and Install (X 18 XE1)
      • Pressure Regulator
        • Repair Instructions
          • Fuel Pressure, Check (X 18 XE1)
      • Injection Valve
        • Repair Instructions
          • Injectors, Remove and Install (X 18 XE1)
          • Fuel Pressure, Check (X 18 XE1)
      • Inductive Impulse Sensor
        • Repair Instructions
          • Crankshaft Pulse Pick-up, Remove and Install (X 18 XE1)
          • Reference Gap between Crankshaft Pulse Pick-up and Increment Disc, Check (X 18 XE1)
          • Camshaft Sensor, Remove and Install (X 18 XE1)
      • Knocking Sensor
        • Repair Instructions
          • Knock Sensor, Remove and Install (X 18 XE1)
      • Fuel Pump
        • Repair Instructions
          • Fuel Pressure, Check (X 18 XE1)
          • Fuel Pump Relay, Remove and Install (X 18 XE1)
      • Fuel Pump Relay
        • Repair Instructions
          • Fuel Pump Relay, Remove and Install (X 18 XE1)
      • Oxygen Sensor
        • Repair Instructions
          • Oxygen Sensor, Remove and Install (X 18 XE1)
      • Control Unit
        • Repair Instructions
          • Engine Control Unit, Remove and Install (X 18 XE1)
        • Technical Service Bulletins
          • Noise, Vibration, Rattle
            • Engine runs poorly, vibrates or stalls when driving off
          • Stalls
            • Engine runs poorly, vibrates or stalls when driving off
      • Tank Ventilation Valve
        • Repair Instructions
          • Tank Vent Valve, Remove and Install (X 18 XE1)
      • Coolant Temperature Sensor
        • Technical Service Bulletins
          • No Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Cold Driveability
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Poor Start
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Rough Idle
            • Coolant Temperature Sensor - Wiring harness connector poor contact
            • Coolant Temperature Sensor - Wiring harness connector poor contact
          • Stalls
            • Coolant Temperature Sensor - Wiring harness connector poor contact
            • Coolant Temperature Sensor - Wiring harness connector poor contact
      • Air Filter Housing
        • Repair Instructions
          • Hot Film Mass Air Flow Meter, Remove and Install (X 18 XE1)
          • Coolant Temperature Sensor, Remove and Install (X 18 XE1)
      • Ignition Module
        • Repair Instructions
          • Ignition Module, Remove and Install (X 18 XE1)
  • Engine Electrics
    • Repair Instructions
      • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
      • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
      • Engine Management System EDC MSA 15.6 / EDC 15 M Crankshaft Pulse Pick-up, Remove and Install
    • Description and Operation
      • New Features - Immobiliser with Transponder
      • Programming - of the Immobiliser Control Unit, X 17 DT (TC4 EE 1)
    • Component Locator
      • Engine Management System Simtec 56.5 - Engine Compartment Survey (X18XE, X20XEV-LHD)
      • Engine Management System Simtec 56.5 - Engine Survey (C20SEL, C22SEL-RHD) C22SEL-RHD)
    • Specifications
      • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
    • Special Tools and Equipment
      • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
    • Other Information
      • Technical Data - Engine Management (X16SZR, 16LZ2, 20NEJ)
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Start & Charging
    • Starter
      • Repair Instructions
        • Starter - Starter, Remove and Install (X16SZR)
        • Hitachi Starter, Disassemble and Assemble
        • Valeo Starter, Disassemble and Reassemble
        • Starter - Starter, Remove and Install Starter, Remove and Install
        • Starter - Starter, Remove and Install
        • Starter, Remove and Install (X25XE)
        • Starter - Starter, Remove and Install reinstallation
        • Starter, Check (Starter Installed)
        • Starter, Check (Starter Removed and Disassembled)
        • Bosch Starter, Disassemble and Assemble Assemble
        • Bosch Reduction Gear Starter, Disassemble and Assemble
    • Alternator
      • Repair Instructions
        • Alternator - Alternator, Remove and Install (X16SZR)
        • Alternator, Remove and Install (16 LZ2 and 20 NEJ)
        • Alternator, Check
        • Components of the Alternator, Check
        • Bosch Compact Alternator, Disassemble and Reassemble
        • Delco-Remy Compact Alternator, Disassemble and Assemble
        • Hitachi Alternator, Disassemble and Assemble
        • Alternator - Alternator, Remove and Install
        • Alternator, Remove and Install (X16XEL with Secondary Air System)
        • Alternator, Remove and Install (X25XE)
        • Technical Data - Recommended Torque Values
        • Alternator, Remove and Install (X18XE1, Z18XE, Z18XEL)
        • Alternator, Remove and Install (X16XEL without Secondary Air System, Y16XE, Z16XE)
        • Alternator - Alternator, Remove and Install
      • Specifications
        • Technical Data - Alternator Alternator
        • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
        • Recommended Torque Values (X25XE, Y26SE)
        • Technical Data - Recommended Torque Values
        • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Special Tools and Equipment
        • Special Service Tools (X16SZR, 16LZ2, 20NEJ)
        • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
        • Special Service Tools (X25XE, Y26SE)
        • Special tools (X 20 DTL, X 20 DTH)
        • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Other Information
        • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Alternator - Defect
        • Poor Operation, Incorrect Operation
          • Alternator - Defect
    • Pre-Glow System (Diesel Engine)
      • Repair Instructions
        • Glow Plugs, Remove and Install (as of MY '98)
        • Glow Plugs - Preheater System, Remove and Install (up to MY '98) Manifold, Remove and Install Starter, Remove and Install Accele
  • Cooling System
    • Repair Instructions
      • Coolant Temperature Sensor, Remove and Install (X 16 XEL)
      • Auxiliary Coolant Pump, Remove and Install
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Pipe, Remove and Install (X 16 SZR)
      • Coolant Pipe, Remove and Install (X 16 LZ2)
      • Coolant Pipe, Remove and Install (20 NEJ)
      • Coolant Temperature Sensor, Remove and Install
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Fan Motor, Remove and Install (with Air Conditioning)
      • Coolant Flange (DIS Ignition Module Adapter), Remove and Install
      • Coolant Pipe, Remove and Install
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Pipe, Remove and Install
      • Coolant Bridge, Remove and Install reinstallation
      • Coolant Cut-Off Valve, Remove and Install
      • Solenoid Valve for Coolant Shut-Off Valve, Remove and Install
      • Coolant Temperature Sensor, Remove and Install
      • Cooling System - Cooling System, Top Up and Bleed
      • Cooling System, Check for Leaks
      • Engine, Check for Leaks, (CO Content in Cooling System)
      • Coolant Temperature Sensor, Remove and Install
      • Alternator Bracket (Coolant Flange), Remove and Install
      • Heater Element, Remove and Install (LHD)
      • Technical Data - Recommended Torque Values
      • Coolant Shut-Off Valve, Remove and Install
      • Flange - Intake Manifold, Remove and Install (X16XEL without Secondary Air System)
      • Intake Manifold, Remove and Install (X 18 XE1)
      • Coolant Pipe, Remove and Install (X16XEL, Y16XE, Z16XE)
      • Coolant Pipe, Remove and Install (X18XE1, Z18XE, Z18XEL)
      • Coolant Flange, Remove and Install (X18XE1, Z18XE, Z18XEL)
      • Coolant Flange, Remove and Install (X16XEL without Secondary Air System, Y16XE, Z16XE)
      • Coolant Temperature Sensor, Remove and Install
    • Description and Operation
      • coolant circuit heater element - Vectra-B, Omega-B
    • Specifications
      • Recommended Torque Values (X16SZR, 16LZ2, 20NEJ)
      • Technical Data - Cooling System (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Data - Coolant Circuit (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
      • Technical Data - Cooling System (X25XE, Y26SE)
      • Technical Data - Coolant Circuit
      • Technical Data - Recommended Torque Values
      • Recommended Torque Values X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL
      • Technical Data - Coolant Circuit (X16SZR, 16LZ2, 20NEJ)
    • Special Tools and Equipment
      • Special Service Tools (X18XE, X20XEV, C20SEL, C22SEL)
      • Special Service Tools (X25XE, Y26SE)
      • Special tools (X 20 DTL, X 20 DTH)
      • Special Service Tools (X16XEL, Y16XE, Z16XE, X18XE1, Z18XE, Z18XEL)
    • Other Information
      • Technical Data - Cooling System (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Data - Recommended Torque Values (X18XE, X20XEV, C20SEL, C22SEL)
      • Technical Data - Coolant Circuit (X16SZR, 16LZ2, 20NEJ)
      • Sealing of heat exchanger cover with new silicone sealing compound
    • Technical Service Bulletins
      • Sluggish, Power Loss
        • Engine - sudden power loss with black smoke
      • Corrosion, Rust, Dirt
        • Oil Clumps in the Coolant Compensation Tank.
      • Leaks
        • Engine - Oil Heat Exchanger leaky
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Engine cooling (16LZ/X16XEL-(without secondary air injection)/X16SZR & not air conditioning)
        • Engine cooling (Petrol & not X25XE & Air conditioning)
        • Engine cooling (X18XE1/X18XE/20NEJ/X20XEV & not air conditioning)
        • Engine cooling (X20DTH & Air conditioning)
        • Engine cooling (X20DTH & not air conditioning)
        • Engine cooling (X25XE/X20DTL & Air conditioning)
        • Engine cooling (X25XE/X20DTL & not air conditioning)
    • Technical Information
      • 1998
        • Sealing of heat exchanger cover with new silicone sealing compound
    • Seal Thermostat Housing
      • Repair Instructions
        • Seal Ring, Cylinder Head Thermostat Housing, Replace (16 LZ2 and 20 NEJ) NEJ)
    • Radiator
      • Repair Instructions
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Coolant Pipe, Remove and Install
        • Radiator, Remove and Install (Without Air Conditioning)
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator (With Air Conditioning), Remove and Install
        • Radiator, Remove and Install (X 20 DTL with Air Conditioning)
        • Heater Element, Remove and Install (LHD)
        • Intercooler, Remove and Install (X 20 DTH without Air Conditioning) conditioning)
        • Intercooler, Remove and Install (X 20 DTH with Air Conditioning) conditioning)
        • Fan Motor Thermoswitch, Remove and Install (X 20 DTH)
        • Radiator, Remove and Install (X 20 DTH) 20 DTH)
        • Heater Element Temperature Sensor, Remove and Install
        • Temperature Switch - Fan Motors, Remove and Install
      • Specifications
        • Technical Data - Coolant Circuit
      • Technical Service Bulletins
        • Chip, Crack
          • Oil/Water Heat Exchanger - Leaky
        • Corrosion, Rust, Dirt
          • Oil/Water Heat Exchanger - Leaky
        • Leaks
          • Oil/Water Heat Exchanger - Leaky
    • Fan Motor
      • Repair Instructions
        • Fan Motor, Remove and Install
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install (without Air Conditioning)
        • Fan Motor, Remove and Install (with Air Conditioning)
        • Fan Motor, Remove and Install
        • Fan Motor, Remove and Install (X 20 DTL with Air Conditioning)
        • Fan Motor Thermoswitch, Remove and Install (X 20 DTH)
        • Fan Motor, Remove and Install (X 20 DTH without Air Conditioning)
        • Fan Motor, Remove and Install (X 20 DTH with Air Conditioning)
        • Auxiliary Fan Motor, Remove and Install (X 20 DTH)
        • Auxiliary Fan Motor, Remove and Install (X 16 XEL with Secondary Air System)
        • Auxiliary Fan Motor, Remove and Install (X 16 XEL without Secondary Air System, Y 16 XE, X 18 XE1, Z 18 XE)
        • Temperature Switch - Fan Motors, Remove and Install
        • Temperature Switch - Fan Motors, Remove and Install
        • Auxiliary Fan Motor, Remove and Install
    • Oil Cooler
      • Repair Instructions
        • Oil Filter Housing, Remove and Install (up to MY '98)
        • Heat Exchanger, Remove and Install (up to MY '98)
        • Coolant Flange - Cylinder Block, Remove and Install
        • Oil Filter Housing, Remove and Install (as of MY '98)
        • Heat Exchanger, Remove and Install (up to MY '98)
      • Technical Service Bulletins
        • Corrosion, Rust, Dirt
          • Oil Marks on the Ground and Soiling at Front of Engine
        • Leaks
          • Oil Marks on the Ground and Soiling at Front of Engine
    • Thermostat
      • Repair Instructions
        • Thermostat, Remove and Install (16 LZ2 and 20 NEJ)
        • Coolant Temperature Sensor, Remove and Install
        • Thermostat, Replace
        • Thermostat, Remove and Install (X 16 SZR)
        • Thermostat, Remove and Install
        • Coolant Flange - Cylinder Block, Remove and Install
        • Thermostat/Thermostat Housing (Radiator), Remove and Install
        • Thermostat, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Thermostat Housing, Remove and Install (X16XEL, Y16XE, Z16XE)
        • Thermostat, Remove and Install (X18XE1, Z18XE, Z18XEL); Thermostat Housing, Remove and Install (X18XE1, Z18XE, Z18XEL)
      • Technical Service Bulletins
        • Surge, Miss, Chuggle
          • Excessive Coolant Temperature (up to 125 C in Tech1) for Increased Engine Loads and Speeds over 4000.
    • Water Pump
      • Repair Instructions
        • Auxiliary Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pipe, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
        • Coolant Pump, Remove and Install
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Water pump - damaged bearing
          • Water pump mounts tearing - noise from engine compart. - steering heavy
        • Loose, Missing, Broken
          • Water pump mounts tearing - noise from engine compart. - steering heavy
        • Warning Lights, Telltale
          • Water pump mounts tearing - noise from engine compart. - steering heavy
        • Corrosion, Rust, Dirt
          • Water pump - damaged bearing
        • Leaks
          • Leak in coolant pump
    • Auxiliary Air Fan
      • Repair Instructions
        • Temperature Switch - Fan Motors, Remove and Install
  • Turbo-Charging
    • Repair Instructions
      • Return Manifold - Turbocharging System, Remove and Install
      • Turbocharger, Remove and Install
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Turbocharger - Whistling noise from turbocharger
        • Turbocharger - Trouble-Shooting Procedure
      • Sluggish, Power Loss
        • Turbocharger - Trouble-Shooting Procedure
      • Leaks
        • Turbocharger - Trouble-Shooting Procedure
      • Smoke, Odour, Fumes
        • Turbocharger - Trouble-Shooting Procedure
• K Clutch and Transmission
  • Repair Instructions
    • Main Casing, Replace (AF 13/17)
  • Description and Operation
    • Special Service Tools for Clutch/Trans
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Lack of power, tight shift actuation and noises
    • Excessive Effort, Hard Work
      • Lack of power, tight shift actuation and noises
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
    • Hard Shift
      • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
      • Manual transmission - Clutch does not disengage and/or gears hard to engage
    • Cold Driveability
      • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
  • Manual Transmission Front Wheel Drive
    • Description and Operation
      • F17 manual transmission power flow
      • step shift transmission housing
      • F17 manual transmission technical data
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Scraping and Rattling Noises in the Drive Train in 1st and 2nd Gear at Low Speeds.
    • Differential
      • Repair Instructions
        • Tapered Roller Bearing Inner Race of Main Shaft, Replace - F 25
        • Tapered Roller Bearing Outer Race of Drive Shaft in Clutch Housing, Replace (F 25)
        • Tapered Roller Bearing Outer Race for Main Shaft in Transmission Casing, Replace (F 25)
        • Tapered Roller Bearing Outer Race for Differential in Transmission Casing, Replace - F 25
        • Gasket for Differential Cover, Replace Replace
        • Transmission, Remove and Install - F 13/15/17/18/18+
        • Transmission, Remove and Install (F 25) Vehicles with F 25)
        • Differential, Overhaul (F13/F15) Differential F13 - Survey
        • Differential Transmission (F 15/F 17) - Survey
        • Survey - Differential F18/F18+
        • Differential, Remove and Dismantle - F 18
        • Differential, Assemble and Install - F 18
        • Prescribed Adjustment of Tapered Roller Bearing - Differential (F 13/F 15/F 17/F 18/F 18+)
        • Drive Gears (Driving and Driven), Remove and Install - F 13/15/17/18/18+
        • Tapered Roller Bearing Outer Race for Differential in Clutch Housing, Replace (F 25)
        • Differential, Overhaul - F 25 (Transmission Removed)
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Differential, Overhaul (AF 20/22) - AF 20/22
        • Differential, Remove and Install (F 13, F 15, F 17, F 18, F 18+)
        • Differential Transmission, Disassemble and Assemble (F 15/F 17)
        • Tapered Roller Bearing - Outer Races, Remove and Install (F 15/F 17)
        • Differential, Replace (F 23)
        • Ring Gear - Differential, Replace (F 23)
        • Tapered Roller Bearing - Differential, Remove and Install (F 23)
      • Component Locator
        • Differential, Overhaul (F13/F15) Differential F13 - Survey
        • Differential Transmission (F 15/F 17) - Survey
        • Survey - Differential F18/F18+
        • Differential Transmission, Disassemble and Assemble (F 15/F 17)
      • Specifications
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Technical Data (Group K) MT - Manual Transmission and Differential (up to MY '99)
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
      • Special Tools and Equipment
        • Special Service Tools (Group K) MT - Clutch, Manual Transmission and Differential
    • Seals
      • Repair Instructions
        • Seal Ring for Shift Rod, Replace (F 25) - F 25
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
        • Axle Shaft Seal Rings, Replace
        • Gasket for End Shield Cover, Replace - F13/15/17/18/18+; Gasket for Gearshift Cover, Replace - F 25/35 - F 25
        • Gasket for End Shield, Replace - F13/ 15/17/18/18+
        • Gasket for Differential Cover, Replace Replace
        • Axle Shaft Seal Ring in Clutch Housing Gasket Flange, Replace (F 25) Replace - F 25
        • Axle Shaft Seal Ring and O-Ring in Left Gasket Flange - Transmission Casing, Replace (F 25)
      • Component Locator
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
      • Other Information
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
    • Transmission Housing
      • Repair Instructions
        • Tapered Roller Bearing Outer Race of Drive Shaft in Clutch Housing, Replace (F 25)
        • Tapered Roller Bearing Outer Race for Main Shaft in Transmission Casing, Replace (F 25)
        • Sintered Body, Remove and Install (F 25)
        • Tapered Roller Bearing Outer Race for Differential in Transmission Casing, Replace - F 25
        • Transmission, Remove and Install - F 13/15/17/18/18+
        • Transmission, Remove and Install (F 25) Vehicles with F 25)
        • Bearing Rings in Transmission Casing, Replace (F 18/F 18+)
        • Tapered Roller Bearing Outer Race for Differential in Clutch Housing, Replace (F 25)
        • Axle Shaft Seal Ring in Clutch Housing Gasket Flange, Replace (F 25) Replace - F 25
        • Tapered Roller Bearing Outer Race for Drive Shaft in Transmission Casing, Replace (F 25)
        • Bushings for Shift Rod in Transmission Casing, Replace (F 25)
        • Axle Shaft Seal Ring and O-Ring in Left Gasket Flange - Transmission Casing, Replace (F 25)
        • Transmission, Remove and Install (F 23) Vehicles with F 23)
      • Specifications
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
    • Transmission Oil
      • Repair Instructions
        • Transmission Fluid Level, Check and Correct
      • Specifications
        • Technical Data - Transmission Fluid (Group K) MT
    • Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
      • Repair Instructions
        • Manual Transmission F 13 Survey
        • Manual Transmission F 15/17 - Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
        • Transmission Fluid Level, Check and Correct
        • Transmission Shift Linkage, Adjust (F 13/F 15/F 17/F 18/F 18+/F 25/F 35)
        • Gearshift Lever, Remove and Install (except F 23)
        • Gearshift Lever Cover, Remove and Install
        • Shift Linkage, Remove and Install (except F 23)
        • Folding Cover on Shift Rod, Replace (except F 23)
        • Rocker with Shift Lever, Remove and Install (except F 23)
        • Gearshift Cover, Remove and Install and/or Seal - (F 13/15/17/18/18+) Shift)
        • Rocker Arm for Gear Set Brake, Replace (for F 18/F 18+ only)
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
        • Axle Shaft Seal Rings, Replace
        • Gasket for End Shield Cover, Replace - F13/15/17/18/18+; Gasket for Gearshift Cover, Replace - F 25/35 - F 25
        • Gasket for End Shield, Replace - F13/ 15/17/18/18+
        • Operations on Manual Transmission and Differential - Reversing Lamp Switch, Replace
        • Transmission, Remove and Install - F 13/15/17/18/18+
        • Differential, Overhaul (F13/F15) Differential F13 - Survey
        • Differential Transmission (F 15/F 17) - Survey
        • Prescribed Adjustment of Tapered Roller Bearing - Differential (F 13/F 15/F 17/F 18/F 18+)
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Gearshift Cover, Disassemble and Assemble - (F 13/15/17/18/18+)
        • Differential, Remove and Install (F 13, F 15, F 17, F 18, F 18+)
        • Differential Transmission, Disassemble and Assemble (F 15/F 17)
        • Tapered Roller Bearing - Outer Races, Remove and Install (F 15/F 17)
      • Description and Operation
        • Vectra-B survey
        • F17 manual transmission
        • F13, F15, F17 transmissions with odometer signal sender
        • drive ratio
        • New Features - Manual Transmission
      • Component Locator
        • Manual Transmission F 13 Survey
        • Manual Transmission F 15/17 - Survey
        • Manual Transmission and Differential - Transmission Identification
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
        • Differential, Overhaul (F13/F15) Differential F13 - Survey
        • Differential Transmission (F 15/F 17) - Survey
        • Differential Transmission, Disassemble and Assemble (F 15/F 17)
      • Specifications
        • Technical Data - Transmission Ratios (Group K) MT
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Technical Data - Clutch (Group K) MT Clutch
        • Technical Data (Group K) MT - Manual Transmission and Differential (up to MY '99)
        • Technical Data - Transmission Fluid (Group K) MT
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
      • Special Tools and Equipment
        • Special Service Tools (Group K) MT - Clutch, Manual Transmission and Differential
      • Other Information
        • Manual Transmission F 13 Survey
        • Manual Transmission F 15/17 - Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Stiff Shifting 1st-2nd/2nd-1st Gear When Transmission Not Yet at Operating Temp.
        • Hard Shift
          • Stiff Shifting 1st-2nd/2nd-1st Gear When Transmission Not Yet at Operating Temp.
          • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
        • Cold Driveability
          • F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
      • Drive Shaft
        • Repair Instructions
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
          • Drive Shaft and/or Ball Bearing, Replace (F13/F15/F17/F18/F18+)
        • Component Locator
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
      • Main Shaft
        • Repair Instructions
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • Main Shaft F 13 - Survey
          • Main Shaft, Disassemble and Assemble (F 13)
          • F 15/17 Main Shaft - Survey
          • Main Shaft, Dismantle and Assemble (F 15/F 17)
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)
        • Component Locator
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • Main Shaft F 13 - Survey
          • F 15/17 Main Shaft - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
      • End Shield
        • Repair Instructions
          • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield, Assemble and Install (F 13/ F 18/F 18+)
          • End Shield, Assemble and Install - F 15/17
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
          • Drive Shaft and/or Ball Bearing, Replace (F13/F15/F17/F18/F18+)
        • Component Locator
          • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
        • Other Information
          • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
      • Synchronizer Springs
        • Repair Instructions
          • Main Shaft F 13 - Survey
          • Main Shaft, Disassemble and Assemble (F 13)
          • F 15/17 Main Shaft - Survey
          • Main Shaft, Dismantle and Assemble (F 15/F 17)
          • Synchroniser Rings, Remove and Install (F 17)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)
          • Synchromesh Body Assembly, Remove and Install (F 17)
        • Component Locator
          • Main Shaft F 13 - Survey
          • F 15/17 Main Shaft - Survey
    • Manual Transmission F 16/F 18/F 20/F 25/F35
      • Repair Instructions
        • Seal Ring for Shift Rod, Replace (F 25) - F 25
        • Sintered Body, Remove and Install (F 25)
        • Tapered Roller Bearing Outer Race for Differential in Transmission Casing, Replace - F 25
        • Manual Transmission F 18/F 18+ - Survey
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
        • Transmission Fluid Level, Check and Correct
        • Transmission Shift Linkage, Adjust (F 13/F 15/F 17/F 18/F 18+/F 25/F 35)
        • Gearshift Lever, Remove and Install (except F 23)
        • Gearshift Lever Cover, Remove and Install
        • Shift Linkage, Remove and Install (except F 23)
        • Folding Cover on Shift Rod, Replace (except F 23)
        • Rocker with Shift Lever, Remove and Install (except F 23)
        • Gearshift Cover, Remove and Install and/or Seal - (F 13/15/17/18/18+) Shift)
        • Rocker Arm for Gear Set Brake, Replace (for F 18/F 18+ only)
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
        • Axle Shaft Seal Rings, Replace
        • Gasket for End Shield Cover, Replace - F13/15/17/18/18+; Gasket for Gearshift Cover, Replace - F 25/35 - F 25
        • Gasket for End Shield, Replace - F13/ 15/17/18/18+
        • Operations on Manual Transmission and Differential - Reversing Lamp Switch, Replace
        • Transmission, Remove and Install - F 13/15/17/18/18+
        • Transmission, Remove and Install (F 25) Vehicles with F 25)
        • Survey - Differential F18/F18+
        • Differential, Remove and Dismantle - F 18
        • Differential, Assemble and Install - F 18
        • Prescribed Adjustment of Tapered Roller Bearing - Differential (F 13/F 15/F 17/F 18/F 18+)
        • Bearing Rings in Transmission Casing, Replace (F 18/F 18+)
        • Manual Transmission and Differential, Overhaul - F25 Assemblies, Remove from Transmission
        • Reverse Idler Shaft, Disassemble and Reassemble (F 25)
        • Shift Mechanism, Disassemble and Reassemble (F 25)
        • Shift Arm, Disassemble and Reassemble (F 25)
        • Bearing Bushing for Shift Rod, Replace (F 25)
        • Tapered Roller Bearing Outer Race for Differential in Clutch Housing, Replace (F 25)
        • Axle Shaft Seal Ring in Clutch Housing Gasket Flange, Replace (F 25) Replace - F 25
        • Bushings for Shift Rod in Transmission Casing, Replace (F 25)
        • Axle Shaft Seal Ring and O-Ring in Left Gasket Flange - Transmission Casing, Replace (F 25)
        • Differential, Overhaul - F 25 (Transmission Removed)
        • Assemblies, Install in Transmission (F 25)
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Gearshift Cover, Disassemble and Assemble - (F 13/15/17/18/18+)
        • Differential, Remove and Install (F 13, F 15, F 17, F 18, F 18+)
        • Tapered Roller Bearing - Outer Races, Remove and Install (F 15/F 17)
      • Description and Operation
        • Manual transmission F18(+) - WR
        • drive ratio
      • Component Locator
        • Manual Transmission F 18/F 18+ - Survey
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
        • Manual Transmission and Differential - Transmission Identification
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
        • Survey - Differential F18/F18+
      • Specifications
        • Technical Data - Transmission Ratios (Group K) MT
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Technical Data - Clutch (Group K) MT Clutch
        • Technical Data (Group K) MT - Manual Transmission and Differential (up to MY '99)
        • Technical Data - Transmission Fluid (Group K) MT
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
      • Special Tools and Equipment
        • Special Service Tools (Group K) MT - Clutch, Manual Transmission and Differential
      • Other Information
        • Manual Transmission F 18/F 18+ - Survey
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
        • Sealing Operations on Installed Transmission - Survey - Transmissions F13/15/17/18/18+
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • 4/5 Shift Notchy
        • Hard Shift
          • 4/5 Shift Notchy
        • Leaks
          • Oil Contamination in Upper Area of Transmission Aggregate or on Bulkhead
      • Drive Shaft
        • Repair Instructions
          • Tapered Roller Bearing Inner Race on Reduction Gear for 1st Gear on Drive Shaft, Replace (F 25)
          • Tapered Roller Bearing Outer Race of Drive Shaft in Clutch Housing, Replace (F 25)
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • Drive Shaft, Disassemble and Reassemble (F 25)
          • Tapered Roller Bearing Outer Race for Drive Shaft in Transmission Casing, Replace (F 25)
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
          • Drive Shaft and/or Ball Bearing, Replace (F13/F15/F17/F18/F18+)
        • Component Locator
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
      • Main Shaft
        • Repair Instructions
          • Tapered Roller Bearing Inner Race of Main Shaft, Replace - F 25
          • Tapered Roller Bearing Outer Race for Main Shaft in Transmission Casing, Replace (F 25)
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • Survey of Main Shaft (F 18/F 18+)
          • Main Shaft, Disassemble and Reassemble (F 18 / F 18+)
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)
        • Component Locator
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • Survey of Main Shaft (F 18/F 18+)
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
        • Other Information
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
      • End Shield
        • Repair Instructions
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield, Assemble and Install (F 13/ F 18/F 18+)
          • Manual Transmission and Differential, Overhaul - F25 Assemblies, Remove from Transmission
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
        • Component Locator
          • Manual Transmission, Overhaul - F 13/ 15/17/18/18+; End Shield with Main and Drive Shafts - Survey
          • End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)
      • Synchronizer Springs
        • Repair Instructions
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
          • Survey of Main Shaft (F 18/F 18+)
          • Main Shaft, Disassemble and Reassemble (F 18 / F 18+)
          • Synchroniser Rings, Remove and Install (F 17)
          • 1st/2nd Gear Synchroniser Unit, Disassemble and Reassemble (F 25)
          • 5th Gear Synchroniser Unit, Disassemble and Reassemble (F 25)
          • Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)
          • Synchromesh Body Assembly, Remove and Install (F 17)
        • Component Locator
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
          • Survey of Main Shaft (F 18/F 18+)
        • Other Information
          • Manual Transmission F 25/F 35 (Drive Shaft, Main Shaft and Reverse Shaft) Survey
    • Transmission Shift Linkage
      • Repair Instructions
        • Seal Ring for Shift Rod, Replace (F 25) - F 25
        • Transmission Shift Linkage, Adjust (F 13/F 15/F 17/F 18/F 18+/F 25/F 35)
        • Gearshift Lever, Remove and Install (except F 23)
        • Gearshift Lever Cover, Remove and Install
        • Shift Linkage, Remove and Install (except F 23)
        • Folding Cover on Shift Rod, Replace (except F 23)
        • Rocker with Shift Lever, Remove and Install (except F 23)
        • Gearshift Cover, Remove and Install and/or Seal - (F 13/15/17/18/18+) Shift)
        • Rocker Arm for Gear Set Brake, Replace (for F 18/F 18+ only)
        • Shift Mechanism, Disassemble and Reassemble (F 25)
        • Shift Arm, Disassemble and Reassemble (F 25)
        • Bearing Bushing for Shift Rod, Replace (F 25)
        • Bushings for Shift Rod in Transmission Casing, Replace (F 25)
        • Gearshift Cover, Disassemble and Assemble - (F 13/15/17/18/18+)
      • Description and Operation
        • New Features - Trans.Shift Linkage
        • Adjustment of Trans.Shift Linkage
      • Specifications
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • 4/5 Shift Notchy
        • Hard Shift
          • 4/5 Shift Notchy
    • Manual Transmission F 23/5
      • Repair Instructions
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
        • Transmission Fluid Level, Check and Correct
        • Operations on Manual Transmission and Differential - Reversing Lamp Switch, Replace
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Differential, Replace (F 23)
        • Ring Gear - Differential, Replace (F 23)
        • Tapered Roller Bearing - Differential, Remove and Install (F 23)
      • Component Locator
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Manual Transmission and Differential - Transmission Identification
      • Specifications
        • Technical Data - Transmission Ratios (Group K) MT
        • Sealants, Lubricants and Locking Compounds (Group K) MT
        • Technical Data - Clutch (Group K) MT Clutch
        • Technical Data - Transmission Fluid (Group K) MT
        • Recommended Torque Values (Group K) MT - Clutch and Transmission
      • Special Tools and Equipment
        • Special Service Tools (Group K) MT - Clutch, Manual Transmission and Differential
      • Other Information
        • Manual Transmission F 23 (Housing and Shift Mechanism) Survey
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Manual Transmission and Differential - Transmission Identification
      • Technical Service Bulletins
        • Noise, Vibration, Rattle
          • Transmission rattles during driving operation
        • Excessive Effort, Hard Work
          • F23 transmission - Bad cold shifting behaviour in 1st and 2nd gear
        • Hard Shift
          • F23 transmission - Bad cold shifting behaviour in 1st and 2nd gear
      • Drive Shaft
        • Repair Instructions
          • Drive Shaft, Remove and Install (F 23)
          • Bearings for Drive Shaft in Clutch Housing, Remove and Install (F 23)
      • Main Shaft
        • Repair Instructions
          • Main Shaft, Remove and Install (F 23)
          • Bearings for Main Shaft in Clutch Housing, Remove and Install (F 23)
      • Transmission Housing
        • Repair Instructions
          • Transmission, Remove and Install (F 23) Vehicles with F 23)
          • Cover - Transmission Housing, Remove and Install (F 23) (Transmission Installed)
          • Manual Transmission F 23 Transmission, Seal Completely - Illustration
          • Bearings for Main Shaft and / or Drive Shaft in Transmission Housing, Remove and Install (F 23)
          • Transmission Housing, Replace (F 23)
          • Clutch Housing, Replace (F 23)
      • Intermediate shaft
        • Repair Instructions
          • Intermediate Shaft Cover, Replace (F 23)
          • Intermediate Shaft, Remove and Install (F 23)
          • Bearings for Intermediate Shaft in Clutch Housing, Remove and Install (F 23)
      • Transmission Shift Linkage
        • Repair Instructions
          • Shift Linkage, Adjust (F 23) 23)
          • Actuation Cables for Shift Mechanism, Remove and Install (F 23)
          • Shift Lever Assembly, Remove and Install (F 23)
          • Cable Fastening Clamp (Selector Tie), Remove and Install (F 23)
          • Cable Fastening Clamp (Shift Tie), Remove and Install (F 23)
          • Shift Mechanism Assembly, Remove and Install - F 23 Illustration
          • Gear Shift Forks, Remove and Install (F 23)
  • Automatic Transmission Front Wheel Drive
    • Repair Instructions
      • Important Information for Operations on Automatic Transmissions
    • Description and Operation
      • Vectra-B survey
      • New Features - Trans.Fluid, DEXRON IID
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Scraping and Rattling Noises in the Drive Train in 1st and 2nd Gear at Low Speeds.
    • Schematic and Routing Diagrams
      • Circuit Diagram
        • Automatic transmission (X16XEL/Y16XE (without secondary air injection)/X18XE1)
        • Automatic transmission (X18XE/X20XEV/20NEJ/X25XE)
    • Automatic Transmission THM 125
      • Selector Lever
        • Other Information
          • Selector lever pawl applicable for automatic transmission
        • Technical Information
          • 1997
            • Selector lever pawl applicable for automatic transmission
    • Automatic Transmission AF 13/17/14/20/22/30
      • Repair Instructions
        • Differential - Survey - AF 13/17
        • Thrust Bearing Assembly - AF 13/17
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Automatic Transmission AF 13/17/20/22 - Repair Instructions
        • Important Information for Operations on Automatic Transmissions
        • Transmission Identification
        • Transmission Fluid Level, Check and Correct
        • Fluid Pressure, Check (Mechanical) - AF 13/17
        • Fluid Pressure, Check (Mechanical) - AF 20/22
        • Transmission, Remove and Install - AF 13/17
        • Transmission, Remove and Install - AF 20/22
        • Transmission, Overhaul - AF 13/17, Survey of Transmission Housing and Housing Attaching Parts
        • Assemblies - Survey - AF 13/17
        • Assemblies, Remove from Transmission - AF 13/17
        • Drive Shaft Assembly with Multi-Plate Clutch C2 - Survey AF 13/17 13/17
        • Assembly - Multi-Plate Clutch C1 - Survey - AF 13/17
        • Assembly - Multi-Plate Clutch C0 and C3 - Survey - AF 13/17
        • Intermediate Gear (Driving), Check - AF 13/17
        • Assemblies, Install in Transmission (AF 13/17)
        • Transmission, Overhaul - AF 20/22, Housing Attaching Parts - Survey
        • Housing Parts - Survey - AF 20/22 - AF 20/22
        • Assemblies - Survey - AF 20/22 - AF 20/22
        • Assemblies, Remove from Transmission (AF 20/22)
        • Overrunning Clutch F1 - Survey - AF 20/ 22
        • Freewheel F1, Overhaul (AF 20/22) - AF 20/22
        • Assembly - Multi-Plate Clutch C1 and C2 - Survey - AF 20/22
        • Assembly - Multi-plate Clutch C1 and C2, Overhaul (AF 20/22)
        • Assembly - Planetary Gear P1 - Survey - AF 20/22
        • Planetary Gear Set P1, Overhaul (AF 20/ 22)
        • Multi-Disc Brake B3 and Overrunning Clutch F2 - Survey - AF 20/22
        • Multi-disc Brake B3 and Freewheel F2, Overhaul (AF 20/22)
        • Multi-Plate Clutch C3 and Overrunning Clutch F3 - Survey - AF 20/22
        • Multi-plate Clutch C3 and Freewheel F3, Overhaul (AF 20/22)
        • Intermediate Drive Gear - Survey - AF 20/22
        • Intermediate Drive Gear, Check (AF 20/ 22)
        • Planetary Gear P2 - Survey - AF 20/22 22
        • Planetary Gear Set P2, Check (AF 20/22)
        • Rear Cover with Piston C1 - Survey - AF 20/22
        • Rear Cover with Piston C1 (with neutral switching) - Survey - AF 20/22
        • Rear Cover with Piston C1, Overhaul (AF 20/22)
        • Differential - Survey - AF 20/22 - AF 20/22
        • Differential, Overhaul (AF 20/22) - AF 20/22
        • Thrust Bearing Installation - AF 20/22
        • Assemblies, Install in Transmission (AF 20/22)
        • Technical Data - Group K (AT); Sealants, Lubricants and Locking Compounds
      • Description and Operation
        • New Special Service Tools
        • Symbol on oil dipstick handle for AF 13 transmissions
        • Allocations - Special Driving Programs AF 13/20/22 - to Engines
        • Technical Data - Operating Temperature Program, AF 13/20/22
        • Functional Description-Adapt.Programs 1 and 2, AF 13/20/22
        • Functional Description - TC Program, AF 13/20/22
        • Functional Description-Driving Program Neutral Shift, AF 13/20/22
        • Functional Description-Driving Program Downshift Lockout, AF 13/20/22
        • Functional Description-Driving Program Reverse Gear Pawl, AF 13/20/22
        • Terminal Assignment - Wiring Harn.Plug Solenoid Valves X30, AF 13/20/22
        • Terminal Assignment-Selector Lever Pos Switch, AF 13/20/22
        • Circuit Diagram - AF 13/20/22
        • Trouble Code Table - AF 13/20/22
        • Allocation - Automatic Transmission to Engine Control Unit
      • Component Locator
        • Differential - Survey - AF 13/17
        • Transmission Identification
        • Transmission, Overhaul - AF 13/17, Survey of Transmission Housing and Housing Attaching Parts
        • Assemblies - Survey - AF 13/17
        • Drive Shaft Assembly with Multi-Plate Clutch C2 - Survey AF 13/17 13/17
        • Assembly - Multi-Plate Clutch C1 - Survey - AF 13/17
        • Assembly - Multi-Plate Clutch C0 and C3 - Survey - AF 13/17
        • Transmission, Overhaul - AF 20/22, Housing Attaching Parts - Survey
        • Housing Parts - Survey - AF 20/22 - AF 20/22
        • Assemblies - Survey - AF 20/22 - AF 20/22
        • Overrunning Clutch F1 - Survey - AF 20/ 22
        • Assembly - Multi-Plate Clutch C1 and C2 - Survey - AF 20/22
        • Assembly - Planetary Gear P1 - Survey - AF 20/22
        • Multi-Disc Brake B3 and Overrunning Clutch F2 - Survey - AF 20/22
        • Multi-Plate Clutch C3 and Overrunning Clutch F3 - Survey - AF 20/22
        • Intermediate Drive Gear - Survey - AF 20/22
        • Planetary Gear P2 - Survey - AF 20/22 22
        • Rear Cover with Piston C1 - Survey - AF 20/22
        • Rear Cover with Piston C1 (with neutral switching) - Survey - AF 20/22
        • Differential - Survey - AF 20/22 - AF 20/22
        • Thrust Bearing Installation - AF 20/22
      • Specifications
        • Technical Data - Transmission Fluid - Group K (AT)
        • Technical Data - Parts List - Group K (AT)
        • Technical Data - Group K (AT); Sealants, Lubricants and Locking Compounds
        • Technical Data - General Data - Group K (AT)
        • Technical Data - Identifications - Group K (AT)
        • Technical Data - Driving Programmes - Group K (AT)
        • Recommended Torque Values (Group K AT) (Automatic 4-Speed Transmission AF 13/ 17/20/22)
      • Special Tools and Equipment
        • Special Service Tools - Group K (AT) - AF 13/17/20/22
      • Diagnostic Information and Procedures
        • Diagnostic Procedures
          • AF 20 Electronic 4-Speed Automatic Transmission
      • Other Information
        • Repair Instructions - Important Information regarding Operations on Manual Transmission - operation simplified by removable batt
        • Automatic Transmission AF 13/17/20/22 - Repair Instructions
      • Technical Service Bulletins
        • Hard Shift
          • AF17 Transmission - Hard shifting behaviour at 2-3 shifting during warm-up duration
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Switch, automatic transmission
      • Brake Band
        • Repair Instructions
          • Oil Pump Assembly with Multi-Disc Brakes B1 - Survey - AF 20/22
          • Oil Pump Assembly with Multi-Disc Brakes B2 - Survey - AF 20/22
          • Oil Pump, Multi-Disc Brakes B1 and B2, Overhaul (AF 20/22)
          • Multi-Disc Brake B3 and Overrunning Clutch F2 - Survey - AF 20/22
          • Multi-disc Brake B3 and Freewheel F2, Overhaul (AF 20/22)
          • Reduction Brake - Survey - AF 20/22 - AF 20/22
          • Reduction Brake, Overhaul (AF 20/22)
        • Component Locator
          • Oil Pump Assembly with Multi-Disc Brakes B1 - Survey - AF 20/22
          • Multi-Disc Brake B3 and Overrunning Clutch F2 - Survey - AF 20/22
          • Reduction Brake - Survey - AF 20/22 - AF 20/22
      • Seals
        • Repair Instructions
          • Operations on Installed Transmission - Axle Shaft Seal Rings, Replace
          • Fluid Filler Tube and/or Gasket, Replace
          • Seal Rings for Check Bores (Fluid Pressure), Replace - AF 13/17
          • Seal Rings for Check Bore Holes (Fluid Pressure), Replace - AF 20/22
          • Auxiliary Housing Cover, Replace or Seal - AF 20/22
          • Seal Side Cover
          • Operations on Removed Transmission - Converter and/or Oil Pump Seal Ring, Replace
          • Housing Parts and/or Gaskets, Replace Replace
          • Seal Rings of Oil Pump, Replace - AF 13/17
          • Seal Rings on Transmission Fluid Cooling Lines, Replace
      • Torque Converter
        • Repair Instructions
          • Operations on Removed Transmission - Converter and/or Oil Pump Seal Ring, Replace
      • Transmission Nose Piece
        • Repair Instructions
          • Auxiliary Housing Cover, Replace or Seal - AF 20/22
          • Seal Side Cover
          • Housing Parts and/or Gaskets, Replace Replace
          • Rear Cover with Piston C1 - Survey - AF 20/22
          • Rear Cover with Piston C1 (with neutral switching) - Survey - AF 20/22
          • Rear Cover with Piston C1, Overhaul (AF 20/22)
        • Component Locator
          • Rear Cover with Piston C1 - Survey - AF 20/22
          • Rear Cover with Piston C1 (with neutral switching) - Survey - AF 20/22
      • Wiring Harness
        • Repair Instructions
          • Transmission Wiring Harness, Remove and Install - AF 13/17
          • Transmission Wiring Harness, Remove and Install - AF 20/22
        • Description and Operation
          • Wiring Harness Routing - AF 13/20/22
      • Kickdown Mechanism
        • Repair Instructions
          • Kickdown Actuation, Adjust
          • Kickdown Switch, Remove and Install reinstallation
      • Fluid Filler Tube
        • Repair Instructions
          • Fluid Filler Tube and/or Gasket, Replace
      • Fluid Cooler Lines
        • Repair Instructions
          • Fluid Cooler Lines and Connection Hoses, Replace
          • Seal Rings on Transmission Fluid Cooling Lines, Replace
        • Description and Operation
          • New Features - Fluid Cooler Lines
      • Fluid Pump
        • Repair Instructions
          • Operations on Removed Transmission - Converter and/or Oil Pump Seal Ring, Replace
          • Oil Pump Assembly - Survey - AF 13/17
          • Seal Rings of Oil Pump, Replace - AF 13/17
          • Oil Pump Assembly with Multi-Disc Brakes B1 - Survey - AF 20/22
          • Oil Pump Assembly with Multi-Disc Brakes B2 - Survey - AF 20/22
          • Oil Pump, Multi-Disc Brakes B1 and B2, Overhaul (AF 20/22)
        • Component Locator
          • Oil Pump Assembly - Survey - AF 13/17
          • Oil Pump Assembly with Multi-Disc Brakes B1 - Survey - AF 20/22
      • Cable for Selector Lever
        • Repair Instructions
          • Selector Lever Actuation Cable, Adjust Adjust
          • Selector Actuation Cable, Remove and Install
      • Governor
        • Repair Instructions
          • Electronic Control Unit, Remove and Install
        • Description and Operation
          • Terminal Assignment - Wiring Har.Plug, AF 13/20/22 Control Unit
      • Valve Body
        • Repair Instructions
          • Solenoid Valves or Pressure Regulator, Remove and Install - AF 13/17 - AF-13
          • Solenoid Valves or Pressure Regulator, Remove and Install (AF 20/22) - AF-20/22
          • Solenoid Valves, Check
          • Valve Body Assembly - Survey - AF 20/22 20/22
          • Front Valve Body - Survey - AF 20/22 - AF 20/22
          • Centre Valve Body - Survey - AF 20/22 - AF 20/22
          • Rear Valve Body - Survey - AF 20/22 AF 20/22
          • Valve Body, Overhaul (AF 20/22)
        • Component Locator
          • Valve Body Assembly - Survey - AF 20/22 20/22
          • Front Valve Body - Survey - AF 20/22 - AF 20/22
      • Selector Lever
        • Repair Instructions
          • Selector Lever Position Switch, Check
          • Selector Lever Position Switch, Adjust
          • Selector Lever Actuation Cable, Adjust Adjust
          • Bulb/Socket for Illumination, Remove and Install
          • Winter Programme Tip Switch, Remove and Install
          • Economy/Sport Program Tip Switch, Remove and Install
          • Kickdown Switch, Remove and Install reinstallation
          • Selector Actuation Cable, Remove and Install
          • Selector Lever Position Switch, Remove and Install
          • Selector Lever Console, Remove and Install
          • Selector Lever Assembly, Remove and Install
          • Operations on Transmission Shift Linkage, Unlocking Selector Lever Pawl in event of Malfunction
          • Selector Lever Console - Survey
          • Solenoid Switch - Selector Lever Pawl, Replace
          • Ignition Lock Release Switch, Replace
          • Selector Lever Pawl Switch, Replace
        • Description and Operation
          • selector lever lock for vehicles with automatic transmission
          • selector lever lock release during malfunction (Vectra-B)
        • Other Information
          • Operations on Transmission Shift Linkage, Unlocking Selector Lever Pawl in event of Malfunction
          • Selector lever pawl applicable for automatic transmission
        • Technical Information
          • 1997
            • Selector lever pawl applicable for automatic transmission
      • Fluid Temperature Sensor
        • Repair Instructions
          • Fluid Temperature Sensor, Replace
      • Wheel Speed Sensor
        • Repair Instructions
          • Transmission Output and/or Input Speed Sensor, Remove and Install Install
• L Fuel and Exhaust System
  • Repair Instructions
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Description and Operation
    • Exhaust Emissions Test Brochure
  • Labour Time Allowances
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Technical Service Bulletins
    • Excessive, Indifferent Play
      • Fuel system - Contamination of engine components with fuel
    • Leaks
      • Fuel system - Contamination of engine components with fuel
  • Technical Information
    • 1998
      • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Fuel System
    • Repair Instructions
      • Bleeding Fuel System with KM-948
    • Specifications
      • Sealants, Lubricants and Locking Compounds (Group L)
      • Technical Data (Group L) - Fuel System Fuel System
      • Recommended Torque Values (Group L) Exhaust System)
    • Special Tools and Equipment
      • Special Service Tools (Group L)
    • Other Information
      • Sealants, Lubricants and Locking Compounds (Group L)
      • Special Service Tools (Group L)
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Noises when tank vent valve is in operation
      • Rough Idle
        • Torsional Vibrations and and Rough Idling
    • Technical Information
      • 1996
        • Bleeding Fuel System with KM-948
    • Active Carbon Canister
      • Repair Instructions
        • Activated Carbon Canister, Remove and Install
        • Tank Vent Valve, Remove and Install (X 18 XE1)
      • Other Information
        • Activated Carbon Canister, Remove and Install
    • Electric Fuel Pump
      • Repair Instructions
        • Electrical Fuel Pump, Remove and Install (Petrol Engine) (Petrol Engine)
        • Fuel Pressure Regulator, Remove and Install (Y16XE, X18XE1, Z16XE, Z18XE, Z18XEL, Z22SE)
      • Other Information
        • Electrical Fuel Pump, Remove and Install (Petrol Engine) (Petrol Engine)
      • Schematic and Routing Diagrams
        • Circuit Diagram
          • Fuel pump
    • Fine Fuel Filter
      • Repair Instructions
        • Fuel Filter, Remove and Install (Petrol Engine) (Petrol Engine)
        • Fuel Filter Element, Drain Water (X 17 DT, X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Fuel Filter Element, Remove and Install (X 17 DT) X 17 DT (Diesel Engine)
        • Fuel Filter, Replace (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Single Box Filter, Remove and Install (X 17 DT) X17DT (Diesel Engine)
        • Fuel Filter Housing, Remove and Install (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Labour Time Allowances
        • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
      • Other Information
        • Fuel Filter, Remove and Install (Petrol Engine) (Petrol Engine)
        • Fuel Filter Element, Drain Water (X 17 DT, X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Fuel Filter Element, Remove and Install (X 17 DT) X 17 DT (Diesel Engine)
        • Fuel Filter, Replace (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Single Box Filter, Remove and Install (X 17 DT) X17DT (Diesel Engine)
        • Fuel Filter Housing, Remove and Install (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
      • Technical Information
        • 1997
          • Supplement to Service Instructions and Labour Time Guides; Vectra-B X20DTL/X20DTH
    • Fuel Filter Heating
      • Repair Instructions
        • Temperature Switch - Single Box Filter, Remove and Install (X 17 DT) (diesel engine) X 17 DT (Diesel Engine)
        • Fuel Preheating Fuse, Remove and Install (X 17 DT)
        • Fuel Preheating Relay, Remove and Install (X 17 DT)
      • Other Information
        • Temperature Switch - Single Box Filter, Remove and Install (X 17 DT) (diesel engine) X 17 DT (Diesel Engine)
        • Fuel Preheating Fuse, Remove and Install (X 17 DT)
        • Fuel Preheating Relay, Remove and Install (X 17 DT)
    • Fuel Lines
      • Repair Instructions
        • Fuel Lines on Bulkhead, Remove and Install (X 25 XE, Y 26 SE)
        • Fuel Lines, Remove and Install
        • Bleeding the Fuel System (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Tank Vent Valve, Remove and Install (X 18 XE1)
        • Fuel Lines for Heater Element, Remove and Install
      • Special Tools and Equipment
        • Special Service Tools (Group L)
      • Other Information
        • Special Service Tools (Group L)
        • Fuel Lines on Bulkhead, Remove and Install (X 25 XE, Y 26 SE)
        • Fuel Lines, Remove and Install
        • Bleeding the Fuel System (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Fuel Lines for Heater Element, Remove and Install
    • Fuel Gauge
      • Repair Instructions
        • Fuel Gauge, Remove and Install Remove and Install
        • Fuel Filter Element, Drain Water (X 17 DT, X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
      • Other Information
        • Fuel Gauge, Remove and Install Remove and Install
        • Fuel Filter Element, Drain Water (X 17 DT, X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
      • Technical Service Bulletins
        • Inoperative - Totally, Partially
          • Incorrect Tank Display or Nominal Filling Quantity is not Attained
    • Fuel Tank
      • Repair Instructions
        • Fuel Tank, Remove and Install
        • Tank Vent Valve, Remove and Install (X 18 XE1)
      • Other Information
        • Fuel Tank, Remove and Install
  • Secondary air injection
    • Repair Instructions
      • Switchover Valve - Secondary Air Pump, Remove and Install (X16XEL)
      • Secondary Air Pump, Remove and Install (X16XEL, X18XE, X20XEV, X25XE) X18XE, X20XEV, X 25 XE) X 25 XE)
      • Secondary Air Pump, Disassemble and Assemble (X16XEL, X18XE, X20XEV, X25XE) X25XE) X 25 XE)
      • Air Cleaner - Secondary Air Pump, Remove and Install (X16XEL, X18XE, X20XEV, X25XE) X 25 XE)
      • Secondary Air Switchover Valve, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Switchover Valve, Remove and Install (X 25 XE)
      • Secondary Air Combination Valve, Remove and Install (X 16 XEL) (X 16 SEJ, X 16 XEL)
      • Secondary Air Combination Valve, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Combination Valve, Remove and Install (X 25 XE) (X 25 XE)
      • Secondary Air Metal Pipe, Remove and Install (X 16 XEL) (X 16 XEJ, X 16 XEL)
      • Secondary Air Metal Pipe, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Metal Pipe (Cylinders 1- 3-5), Remove and Install (X 25 XE) XE)
      • Secondary Air Metal Pipe (Cylinders 2- 4-6), Remove and Install (X 25 XE) XE)
    • Description and Operation
      • Location of Components - Secondary Air Injection
    • Specifications
      • Sealants, Lubricants and Locking Compounds (Group L)
      • Recommended Torque Values (Group L) Exhaust System)
    • Special Tools and Equipment
      • Special Service Tools (Group L)
    • Other Information
      • Switchover Valve - Secondary Air Pump, Remove and Install (X16XEL)
      • Sealants, Lubricants and Locking Compounds (Group L)
      • Secondary Air Pump, Remove and Install (X16XEL, X18XE, X20XEV, X25XE) X18XE, X20XEV, X 25 XE) X 25 XE)
      • Secondary Air Pump, Disassemble and Assemble (X16XEL, X18XE, X20XEV, X25XE) X25XE) X 25 XE)
      • Air Cleaner - Secondary Air Pump, Remove and Install (X16XEL, X18XE, X20XEV, X25XE) X 25 XE)
      • Secondary Air Switchover Valve, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Switchover Valve, Remove and Install (X 25 XE)
      • Secondary Air Combination Valve, Remove and Install (X 16 XEL) (X 16 SEJ, X 16 XEL)
      • Secondary Air Combination Valve, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Combination Valve, Remove and Install (X 25 XE) (X 25 XE)
      • Secondary Air Metal Pipe, Remove and Install (X 16 XEL) (X 16 XEJ, X 16 XEL)
      • Secondary Air Metal Pipe, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)
      • Secondary Air Metal Pipe (Cylinders 1- 3-5), Remove and Install (X 25 XE) XE)
      • Secondary Air Metal Pipe (Cylinders 2- 4-6), Remove and Install (X 25 XE) XE)
      • Special Service Tools (Group L)
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Installation of air duct hoses in the secondary air system is faulty
• M Steering
  • Repair Instructions
    • Repair Instructions - Steering - Steering
    • Illustration, Steering
    • Front Engine Damping Blocks, Remove and Install (with AC)
  • Description and Operation
    • New Features - Steering
    • Special Service Tools for Steering
  • Component Locator
    • Illustration, Steering
  • Other Information
    • Repair Instructions - Steering - Steering
  • Technical Service Bulletins
    • Noise, Vibration, Rattle
      • Steering - Steering wheel squeaking
  • Steering Linkage
    • Repair Instructions
      • Straight-ahead Position, Check/Adjust Adjust
      • Bellows on Steering Gear, Replace replacement
      • Tie Rod End, Remove and Install
      • Tie Rod, Remove and Install
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
    • Specifications
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values (Group M) - Steering
    • Special Tools and Equipment
      • Special Service Tools (Group M) - Steering
  • Steering Gear
    • Repair Instructions
      • Rubber Bearing - Steering Gear, Replace
      • Straight-ahead Position, Check/Adjust Adjust
      • Bellows on Steering Gear, Replace replacement
      • Hydraulic Line Seal Rings - Steering Gear, Replace
      • Steering Gear, Remove and Install
      • Steering Intermediate Shaft, Remove and Install
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
    • Description and Operation
      • New Features - Steering Gear
    • Specifications
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Technical Data (Group M) - Hydraulic Steering Gear
      • Recommended Torque Values (Group M) - Steering
    • Special Tools and Equipment
      • Special Service Tools (Group M) - Steering
    • Labour Time Allowances
      • Calibra, Vectra-B, Omega-B labour time modification
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Steering Gear from Supplier ZF - Squeaking noise
    • Technical Information
      • 1997
        • Time Allowances
        • Calibra, Vectra-B, Omega-B labour time modification
  • Steering Wheel - Steering Column
    • Repair Instructions
      • Straight-ahead Position, Check/Adjust Adjust
      • Steering Wheel, Remove and Install (Vehicles with Airbag up to MY '98) before MY 1998)
      • Steering Wheel and/or Slip Ring, Remove and Install (Vehicles without Airbag)
      • Steering Column Assembly, Remove and Install
      • Steering Intermediate Shaft, Remove and Install
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Steering Wheel, Remove and Install (Vehicles with Airbag and 4-Spoke Steering Wheel as of MY '98)
      • Steering Column Assembly (Height- Adjustable), Disassemble and Assemble Assemble
      • Steering Wheel, Remove and Install (Vehicles with 3-Spoke Steering Wheel)
      • Remove and install steering wheel for vehicles w/ airbag, only Vectra-B MY '98
    • Description and Operation
      • New Features - Steering Column
      • New Features - Slip Coupling, Steering Column
      • New Features - Steering Wheels
      • New Features - Airbag Steering Wheel with and without Radio Remote Control
      • New Features - Tie Rod
    • Specifications
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Recommended Torque Values (Group M) - Steering
    • Special Tools and Equipment
      • Special Service Tools (Group M) - Steering
    • Technical Service Bulletins
      • Noise, Vibration, Rattle
        • Steering - Steering wheel squeaking
    • Technical Information
      • 1997
        • Remove and install steering wheel for vehicles w/ airbag, only Vectra-B MY '98
  • Power Steering
    • Repair Instructions
      • Auxiliary Aggregates Support, Remove and Install (without AC) conditioning)
      • Auxiliary Component Main Bracket, Remove and Install (with AC and Single- Piece Oil Pan)
      • Straight-ahead Position, Check/Adjust Adjust
      • Fluid Pressure - Power Steering Pump, Check (Diesel Engines)
      • Hydraulic Line Seal Rings - Steering Gear, Replace
      • Steering Gear, Remove and Install
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Engine Damping Blocks, Engine, Short- Block - Auxiliary Aggregates Support, Remove and Install (with Air Conditioning)
      • Removal, installation and replacement of power steering pump
    • Description and Operation
      • New Features - Steering Hydraulics
    • Specifications
      • Technical Data (Group M) - Sealants, Lubricants and Locking Compounds
      • Technical Data (Group M) - Hydraulic Steering Gear
      • Recommended Torque Values (Group M) - Steering
    • Special Tools and Equipment
      • Special Service Tools (Group M) - Steering
    • Technical Information
      • 1998
        • Removal, installation and replacement of power steering pump
    • Pressure Lines
      • Repair Instructions
        • Fluid Pressure - Power Steering Pump, Check (Diesel Engines)
        • Power Steering Hydraulic Lines, Remove and Install (X16SZR, X16XEL, X18XE X18XE1, Y16XE, Z16XE, Z18XE, Z18XEL
        • Power Steering Hydraulic Lines, Remove and Install (16LZ2, 20NEJ, X18XE, X20XEV, C20SEL, C22SEL)
        • Hydraulic Lines - Power Steering, Remove and Install (X 25 XE, Y 26 SE)
        • Power Steering Hydraulic Lines, Remove and Install (X 17 DT)
        • Power Steering Hydraulic Lines, Remove and Install (X 20 DTL)
        • Hydraulic Lines - Power Steering, Remove and Install (X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Fluid Pressure - Power Steering Pump, Check (Petrol Engines)
      • Component Locator
        • Power Steering Hydraulic Lines, Remove and Install (X16SZR, X16XEL, X18XE X18XE1, Y16XE, Z16XE, Z18XE, Z18XEL
        • Power Steering Hydraulic Lines, Remove and Install (16LZ2, 20NEJ, X18XE, X20XEV, C20SEL, C22SEL)
        • Hydraulic Lines - Power Steering, Remove and Install (X 25 XE, Y 26 SE)
        • Power Steering Hydraulic Lines, Remove and Install (X 17 DT)
        • Power Steering Hydraulic Lines, Remove and Install (X 20 DTL)
    • Hydraulic Pump
      • Repair Instructions
        • Hydraulic System, Top Up and Bleed
        • Fluid Pressure - Power Steering Pump, Check (Diesel Engines)
        • Power Steering Pump, Remove and Install (Vehicles with 4-Cylinder Petrol Engine, except Z22SE)
        • Power Steering Pump, Remove and Install (X 25 XE, Y 26 SE)
        • Power Steering Pump, Remove and Install (X 17 DT)
        • Power Steering Pump, Replace (X 20 DTL, X 20 DTH, Y 20 DTH, Y 22 DTR)
        • Pressure Sensor - Power Steering, Remove and Install (X 25 XE)
        • V-belt for Power Steering Pump, Remove and Install (X 17 DT)
        • Fluid Pressure - Power Steering Pump, Check (Petrol Engines)
      • Specifications
        • Technical Data (Group M) - Hydraulic Steering Gear
      • Special Tools and Equipment
        • Special Service Tools (Group M) - Steering
    • Oil Reservoir
      • Repair Instructions
        • Hydraulic System, Top Up and Bleed
        • Fluid Reservoir, Remove and Install (X16SZR, X16XEL, X18XE1, Y16XE, Z16XE Z18XE, Z18XEL)
        • Fluid Reservoir, Remove and Install (16 LZ2, 20 NEJ, X 18 XE, X 20 XEV, C 20 SEL, C 22 SEL )
        • Fluid Reservoir, Remove and Install (X 25 XE, Y 26 SE, X 20 DTL)
        • Fluid Reservoir, Remove and Install (X 17 DT)
        • Fluid Reservoir, Remove and Install (X 20 DTH, Y 20 DTH, Y 22 DTR)
  • EPS Electrical Power Steering
    • Description and Operation
      • New Special Service Tools
• N Electrical Equipment and Instruments
  • Repair Instructions
    • Key with Radio-Remote Control - Replace Battery
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Description and Operation
    • New Features - Digital Clock
    • Terminal Assignment / Circuit Diagram Digital Clock
    • New Features - Electronic Cruise Control
    • Function - Electronic Cruise Control
    • Block Diagram - Electronic Cruise Control
    • Technical Description - Electronic Cruise Control Components
    • Wiring Harness Routing - Electronic Cruise Control
    • Circuit Diagram - Electronic Cruise Control
    • Terminal Assignment - Wiring Harn.Plug Electronic Cruise Control
    • Checking with TECH 1 - Electronic Cruise Control
    • New Features - Seat Heating
    • Circuit Diagram - Seat Heating
    • New Features - New Lead Designations in the Circuit Diagram
    • Terminal Assign.of Wiring Harness Plug Multitimer
    • New Features - Lamps
    • TECHLINE - Contents of Diag.Software for Vectra-B, Model Year 1996
    • TECHLINE - Availability of Diagnostic Software
    • TECHLINE - New Functions of Diagnostic Software
    • TECHLINE - Control Unit Programming
    • TECHLINE - New Trouble Code and RS 232 C Interface Designation
    • TECHLINE - TECH 1 A
    • Allocation of Systems to Diagnostic Leads with 16-pin Diagnostic Plug
    • TECHLINE - New Diagnostic Plug Location
  • Labour Time Allowances
    • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Technical Service Bulletins
    • Abrasion, Wear
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
    • Inoperative - Totally, Partially
      • Alternator - Defect
    • Poor Operation, Incorrect Operation
      • Side airbag - Light comes on, TC 77/87
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
      • Alternator - Defect
    • Warning Lights, Telltale
      • Side airbag - Light comes on, TC 77/87
    • Poor Finish
      • Interior Trim - Painted interior trim surfaces damaged by air refreshers
    • Poor Radio Reception on vehicles with roof mounted aerial
  • Technical Information
    • 1998
      • Modified time allowances and operation descriptions, valid as of 1st Oct. 1998
  • Battery
    • Repair Instructions
      • Battery, Acid Reservoir, Remove and Install
    • Description and Operation
      • New Special Service Tools
    • Other Information
      • Selector lever pawl applicable for automatic transmission
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Alternator - Defect
      • Poor Operation, Incorrect Operation
        • Battery - Battery leaky
        • Alternator - Defect
      • Leaks
        • Battery - Battery leaky
    • Technical Information
      • 1997
        • Selector lever pawl applicable for automatic transmission
  • Check control
    • Repair Instructions
      • Bulb Check Sensor - Bulb Check Sensor - Trailer Hitch, Replace Replace
    • Technical Service Bulletins
      • Inoperative - Totally, Partially
        • Coolant Condition Fault Report in Check Control
      • Poor Operation, Incorrect Operation
        • Coolant Condition Fault Report in Check Control
      • Warning Lights, Telltale
        • Coolant Condition Fault Report in Check Control
    • Wiring Harness
      • Other Information
        • Use of fabric adhesive tape for wiring harness repairs
      • Technical Information
        • 1999
          • Use of fabric adhesive tape for wiring harness repairs
    • Sensors
      • Repair Instructions
        • Brake Fluid Residue Sensor, Replace
        • Outside Temperature Sensor, Replace
        • Coolant Residue Sensor, Replace replacement
        • Cleaner Fluid Residue Sensor, Replace replacement
  • Anti-Theft Warning System-M
    • Repair Instructions
      • Anti-Theft Warning System (ATWS) - Survey of Anti-Theft Warning System
    • Description and Operation
      • New Features - Anti-theft Warning System with Central Locking and Radio Remote Control
      • Function - ATWS with Central Locking
      • Location of Components in vehicle-ATWS with Central Locking
      • Block Diagram - ATWS with Central Locking
      • Functional Description - ATWS Control Unit with Central Locking
      • Functional Description - Power Sounder (Vauxhall only)
      • Functional Description - ATWS Off Button with LED
      • Circuit Diagram - ATWS with Central Locking
      • Terminal Assignment - 12-pin Wiring Harness Plug, ATWS with Central Locking
      • 12-pin Wiring Harness Plug
      • Terminal Assignment - 28-pin Wiring Harness Plug, ATWS with Central Locking
      • Diagnosis with TECH 1 - ATWS with Central Locking
      • Security Code - ATWS with Central Locking
      • Actuator Test - ATWS with Central Locking
      • Self-diagnosis - ATWS with Central Locking