vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Caliper > < Brake Linings and Brake Discs, Check for Wear

 

Brake Linings, Remove and Install  

Object Number: 616201  Size: DEFAULT  Important!   

All brake linings and expanding springs on to axle must be replaced.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Disconnect rear wheels. Knock out brake lining retaining pins from outside in from brake calliper. Beware of released expanding spring (1).  

Press apart brake linings with piston pusher.  

Object Number: 616201  Size: DEFAULT  Important!   

Brake fluid level increases in brake fluid reservoir. If necessary, drain brake fluid.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove brake linings from brake calliper shaft.  

Object Number: 2395536  Size: DEFAULT

 

 

Object Number: 616197  Size: DEFAULT  Measure   

Check brake linings and brake discs for wear - see operation "Brake Linings and Brake Discs, Check for Wear".  

Object Number: 616201  Size: DEFAULT  Important!   

If a defect or leak is ascertained on the protective sleeves for the pistons, they are to be replaced - see operation "Brake Calliper - Rear Wheel Brake, Overhaul".  

Object Number: 616196  Size: DEFAULT  Inspect   

Check piston position with piston adjusting gauge. If piston position is incorrect, correct piston position with piston turning pliers (1). With the raised side of the piston thrust surface, the pistons must press against the brake lining retaining plate.  

Object Number: 2401543  Size: DEFAULT

 

 

Object Number: 616195  Size: DEFAULT  Clean   

Clean brake calliper channel with soft metal brush.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert brake linings into brake caliper. Check ease of movement of brake lining in the guide, thinly coat the guide and brake lining rear sides with anti-squeak paste. Insert new expanding spring (1) and press retaining pins (2) into brake caliper.  

Object Number: 616198  Size: DEFAULT  Adjust   

Adjust operating clearance by actuating brake pedal several times. Correct brake fluid level if necessary.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach rear wheels.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Wheel to wheel hub - 110 Nm / 81 lbf. ft.  

Object Number: 2383103  Size: DEFAULT

 

 


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Brake Caliper > < Brake Linings and Brake Discs, Check for Wear