vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Caliper > < Brake Linings and Brake Discs, Check for Wear

 

Brake Linings, Brake Caliper, Brake Disc  

Brake Linings - Front Wheel Brake, Remove and Install  

Object Number: 616201  Size: DEFAULT  Important!   

All brake linings on axle must be replaced.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove front wheels. Detach brake lining sensor (1).  

Remove brake calliper - see operation "Brake Calliper - Front Wheel Brake, Remove and Install". Do not disconnect hydraulic line from brake calliper - hydraulic system remains sealed.  

Remove outer brake lining from brake carrier.  

Press inner brake lining with retaining clip from pistons.  

Object Number: 2401547  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Push back piston with piston pusher.  

Object Number: 616201  Size: DEFAULT  Important!   

Brake fluid level increases in brake fluid reservoir. If necessary, siphon off brake fluid. With leaks or defective protective sleeve on the piston: Remove brake calliper, clean and replace protective sleeve - see operation "Brake Calliper - Front Wheel Brake, Overhaul".  

Object Number: 616195  Size: DEFAULT  Clean   

Clean guides (1) and (2) in brake carrier with soft metal brush.  

Object Number: 616196  Size: DEFAULT  Inspect   

Check brake linings and brake discs for wear - see operation "Brake Linings and Brake Discs, Check for Wear".  

Object Number: 2391756  Size: DEFAULT

 

 

Object Number: 616201  Size: DEFAULT  Important!   

Before installing brake linings note correct position of piston - the two raised thrust surfaces (1) of the piston must be horizontal.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Press brake lining with retaining clip into pistons and insert brake lining in brake backing.  

Check ease of movement of brake lining in the guide, thinly coat the guides and brake lining rear sides with anti-squeak paste.  

Attach brake caliper - see operation "Brake Caliper - Front Wheel Brake, Remove and Install".  

Object Number: 616198  Size: DEFAULT  Adjust   

Adjust operating clearance by actuating brake pedal several times. Correct brake fluid level if necessary. Connect brake lining sensor.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach front wheels.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Wheel to wheel hub - 110 Nm / 81 lbf. ft.  

Object Number: 2391755  Size: DEFAULT

 

 


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Brake Caliper > < Brake Linings and Brake Discs, Check for Wear