vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Coolant Pipe, Remove and Install > < Coolant Flange (DIS Ignition Module Adapter), Remove and Install

 

Coolant Pump, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove lower coolant hose from radiator. Collect escaping coolant.  

Remove toothed belt tension roller - see operation "Toothed Belt Tension Roller, Remove and Install".  

Remove fastening bolts (arrows) and remove coolant pump.  

Object Number: 616195  Size: DEFAULT  Clean   

Remove gasket remnants and clean sealing surfaces.  

Notice: 

Before installing coolant pump, coat sealing surface with silicon grease (white).  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach coolant pump to cylinder block with new gasket - tightening torque 25 Nm / 18 lbf. ft.  

Object Number: 2392798  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

The lug (2) on the coolant pump must align with the counterpart (1) on the cylinder block.  

Install toothed belt tension roller - see operation "Toothed Belt Tension Roller, Remove and Install".  

Install lower coolant hose on radiator.  

Top up cooling system - see operations "Cooling System, Top up and Bleed" and "Cooling System, Check for Leaks".  

Object Number: 2392798  Size: DEFAULT

 

 


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Coolant Pipe, Remove and Install > < Coolant Flange (DIS Ignition Module Adapter), Remove and Install