vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Safety Regulations for Chassis, Wheels, Tyres > < Safety Regulations for Air Conditioning Systems

Safety Regulations for Steering Systems

  • During operations where there is the risk of an electrical short circuit, disconnect the ground cable from the battery.
    • Only Corsa-C as of Model Year 2004 and Meriva-A: In vehicles with ESP, the steering angle sensor must be recalibrated after disconnecting the battery - switch ignition ON and turn steering wheel from the right to the left stop.
  • Bolted connections with designated angle of rotation specified in the Service Instructions (anti-fatigue bolts) must be replaced with new parts if removed.
  • The inner thread of screw connections that have been used with sealing compound must be recut and the outer thread cleaned. Used screws with sealing compound. Always replace self-locking nuts.
  • Never heat-treat steering components; potential alterations of the material properties can otherwise adversely affect the operational safety of the vehicle.
  • When working on the steering (steering gear, track rods, steering column etc.) the steering must in the straight-ahead position during removal and assembly.
  • When removing the steering wheel, lock the steering column in the "straight ahead" position to avoid destroying the contact unit/CIM during subsequent reinstallation of contact unit/CIM and steering wheel.
  • If the driver airbag has been deployed, the steering wheel, steering column and steering column attachment must be subjected to a function test and inspection and replaced if damaged.
  • Only use approved special fluids – never re-use drained fluid.

Following an accident, the following components should be visually checked for bending and cracks, independently of the chassis alignment check, which should always be performed:

  • The chassis and all related components, such as spring strut, steering knuckle, control arm, axle body, stabilisers and miscellaneous fastening parts.
  • Steering and steering linkage. In addition, check for correct operation through the entire steering angle.

Safety Regulations for Chassis, Wheels, Tyres > < Safety Regulations for Air Conditioning Systems