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Component Locator > < Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)

 

Synchromesh Body Assembly, Remove and Install (F 17)  

Notice: 

Transmission remains installed.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove shift cover (1) - see operation "Shift Cover, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)".  

Remove reversing lamps switch (2).  

Remove end shield cover (3) - see operation "Gasket for End Shield Cover, Replace (F 13/F 15/F 17/F 18/F 18+)".  

Remove end shield (4) from transmission - see operation "Gasket for End Shield, Replace (F 13/F 15/F 17/F 18/F 18+)".  

Object Number: 2401490  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove main shaft - see operation "End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble".  

Disassemble main shaft - see operation "Main Shaft, Disassemble and Reassemble (F 15 / F 17)".  

Object Number: 616196  Size: DEFAULT  Inspect   

Replace affected synchromesh body assembly if necessary:  

 

1  3rd/4th gear synchromesh body assembly  

2  1st/2nd gear synchromesh body assembly  

 

Notice: 

5th gear synchromesh body assembly is removed and installed within the context of the operation "End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble".  

Object Number: 2414096  Size: DEFAULT

 

 

Notice: 

If a synchromesh body assembly has been completely disassembled then the following method of procedure shall be observed for assembly.  

Object Number: 616194  Size: DEFAULT  Assemble   

Insert synchromesh body (3) into shifter collar (2). Insert slide blocks (1 and 5) with the open end toward synchromesh body.  

Insert synchroniser spring (4); ensure that the correct end of synchromesh body raises (arrow) for correct installation position.  

If this is not the case, turn synchroniser spring 180 ° and reinstall.  

Offset end of synchroniser engages in a slide block.  

Object Number: 2414066  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Assemble main shaft - see operation "Main Shaft, Disassemble and Reassemble (F 15 / F 17)".  

Install main shaft - see operation "End Shield with Main Shaft and Drive Shaft, Disassemble and Reassemble".  

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install end shield (1) in transmission - see operation "Gasket for End Shield, Replace (F 13/F 15/F 17/F 18/F 18+)".  

Install end shield cover (2) - see operation "Gasket for End Shield Cover, Replace (F 13/F 15/F 17/F 18/F 18+)".  

Install reversing lamps switch (4) with new seal ring - tightening torque 20 Nm / 15 lbf. ft.  

Install shift cover (3) - see operation "Shift Cover, Disassemble and Reassemble (F 13/F 15/F 17/F 18/F 18+)".  

Object Number: 616196  Size: DEFAULT  Inspect   

Check transmission fluid level - see operation "Transmission Fluid Level, Check and Correct (F 13/F 15/F 17/F 18/F 18+)".  

Object Number: 2401489  Size: DEFAULT

 

 


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Component Locator > < Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F 17)