vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Intercooler, Remove and Install (X 20 DTH without Air Conditioning) conditioning) > < Charge Air Hose - Upper Part, Remove and Install (X 20 DTH)

 

Charge Air Hose - Lower Part, Remove and Install (X 20 DTH)  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Release upper hose clamp (arrow) and detach lower charge air hose (1) from charge air pipe.  

Remove lower engine compartment cover.  

Release lower hose clamp (arrow) and detach lower charge air hose from intercooler (2).  

Object Number: 2399949  Size: DEFAULT

 

 

Notice: 

Before assembling components of the intake system (hoses, connections, etc.), they must be cleaned of any possible contamination (grease, oil, etc.). When tightening the hose clamps, be sure to observe exactly the tightening torque of 3.5 Nm / 2.6 lbf. ft.  

Object Number: 616201  Size: DEFAULT  Important!   

It is only ensured that the intake system is free of leaks, thus ensuring operational safety of the engine, if the hose clamps are tightened correctly to the prescribed tightening torque.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach lower charge air hose to charge air pipe and intercooler, secure hose clamps.  

Object Number: 616201  Size: DEFAULT  Important!   

Groove in lower charge air hose and lug on connector for intercooler must align.  

Object Number: 2399950  Size: DEFAULT

 

 

Intercooler, Remove and Install (X 20 DTH without Air Conditioning) conditioning) > < Charge Air Hose - Upper Part, Remove and Install (X 20 DTH)