vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Gearshift Lever, Remove and Install (except F 23) > < Seal Ring for Shift Rod, Replace (F 25) - F 25

 

Transmission Shift Linkage, Adjust (F 13/F 15/F 17/F 18/F 18+/F 25/F 35)  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Loosen bolt for shift rod clamp (1) - do not completely unscrew.  

Unclip gearshift lever cover at shift tunnel and fold upwards.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Swing gearshift lever to lock bore holes (to the left for F 13/15/17/18/18+, and to the right for F 25 in direction of vehicle travel) in gearshift lever and gearshift lever housing (arrow) with KM-527-A.  

Object Number: 2401314  Size: DEFAULT

 

 

Object Number: 616198  Size: DEFAULT  Adjust   

Engage adjustment pin in bore hole - located in shift cover for F 13, F 15, F 18, F 18+ (see illus. I) and on upper side of transmission for F 25 - by turning shift rod to left (towards 3rd gear) (1).  

Illustration II depicts F 17 transmission.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Bolt for shift rod clamp - 12 Nm / 9 lbf. ft. + 180 ° . Remove KM-527-A from gearshift lever or shift housing. Clip gearshift lever cover to shift tunnel.  

Object Number: 616196  Size: DEFAULT  Inspect   

Easy shifting in all gears with vehicle stationary, engine running and clutch released.  

Pin in adjustment bore is released automatically when first shifting towards "R" (2 and 3). Do not use force, or else pin will bend or break  

Object Number: 2400121  Size: DEFAULT

 

 

Object Number: 616201  Size: DEFAULT  Important!   

When adjusting transmission shift linkage, there is risk of damaging thread (clamp and hex bolt itself) if non-authorised hex bolts are used.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove existing hex bolt (arrow) from clamp and replace with new, better quality hex bolt as described below.  

Remove shift linkage with clamp from shift rod pipe. Finally turn shift linkage (arrow) so that thread is accessible in clamp.  

Object Number: 2401315  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Recut thread in clamp using tap M8 x 1.25 mm and corresponding extension. Screw new hex bolt M8 x 1.25 mm into clamp.  

Object Number: 616201  Size: DEFAULT  Important!   

When using commercially available bolt, always use bolt M8 x 1.25 mm with waved washer, quality 10.9 and length of 24 mm.  

Install shift linkage with clamp on shift rod pipe.  

Adjust shift mechanism - see operation "Transmission Shift Linkage, Adjust (F 13/F 15/F 17/F 18/F 18+/F 25/F 35)".  

Ensure that new hex bolt is tightened on clamp using 12 Nm / 9 lbf. ft. + 180 ° .  

Object Number: 2396919  Size: DEFAULT

 

 

Gearshift Housing with Gate Shifting  

The F 13, F 17, F 18 and F 18+ transmissions are designed with gate shifting for precision shifting. The transmission is equipped with a detent for optimum engagement in neutral.  

A more accurate shift engagement is achieved by combining detent and gate shift.  

The guide pin (3) engages in the shift gate with intermediate shift lever (5). The intermediate shift lever can only be moved along the specified shift gate paths.  

The shift adjustment pin (4) is located at the front in the direction of travel.  

Notice: 

The operation "Remove and Install" corresponds to gearshift housing without gate shifting.  

 

1  Gearshift housing  

2  Ball thrust pin  

3  Guide pins  

4  Adjuster pin  

5  Intermediate shift lever with gate and detent  

 

Object Number: 2398507  Size: DEFAULT

 

 

Gearshift Lever, Remove and Install (except F 23) > < Seal Ring for Shift Rod, Replace (F 25) - F 25