vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Steering Wheel, Remove and Install (Vehicles with 3-Spoke Steering Wheel) > < Steering Wheel, Remove and Install (Vehicles with Airbag and 4-Spoke Steering Wheel as of MY '98)

 

Steering Column Assembly (Height-Adjustable), Disassemble and Assemble  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove steering column assembly - see operation "Steering Column Assembly, Remove and Install".  

Compress pressure spring with KM-583-A (1) and KM-J-23653-A (2). Remove retaining ring (3) using screwdriver and long-nosed pliers.  

Remove depressor (4), pressure spring (5), pressure ring (6) and bearing ring (7).  

Remove pressure spring (8) for height adjustment using KM-584 (9).  

Object Number: 2400145  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Pull both fulcrum bearing pins (2) out of bearing housing using KM-585 (1). Remove bearing housing - release steering wheel lock if necessary.  

Object Number: 616193  Size: DEFAULT  Disassemble   

If necessary, drill out both shear bolts (3) for steering and ignition lock housing with drill bit Ø 4.5 mm/0.18 in. and remove with commercially available screwdriver. Remove steering and ignition lock housing.  

The bearing housing is available only as an assembly together with both ball bearings.  

Object Number: 616201  Size: DEFAULT  Important!   

To prevent improper assembly (180 ° twist), mark notch for steering lock (4) upper part of steering shaft (5) and lower part of steering shaft (6) for correct positioning before disassembly. Mark any new parts to correspond to the markings of parts replaced.  

Object Number: 2400146  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

When replacing bearing housing, bearing race (1) must be replaced.  

Disassemble universal joint (2) of steering shaft. If necessary replace damaged parts.  

Object Number: 616194  Size: DEFAULT  Assemble   

Assemble universal joint and install in steering shaft. For this, the spring (3) must be seated in the recess (4) in each half of joint. If removed, press on new bearing race (1).  

Object Number: 2399992  Size: DEFAULT

 

 

Object Number: 616193  Size: DEFAULT  Disassemble   

Drive out lower steering shaft bearing (1) downwards (arrow).  

Object Number: 616194  Size: DEFAULT  Assemble   

Install lower steering shaft bearing.  

If removed, bolt on new casing for steering and ignition lock using shear bolts. Use new bolts (not micro-encapsulated) with Screw Locking Compound (red) 15 10 181 (90 542 117).  

Insert steering shaft into steering column. Install bearing housing with both fulcrum bearing pins (2). Caulk at 3 points around circumference of each (3).  

Object Number: 2399993  Size: DEFAULT

 

 

Object Number: 616194  Size: DEFAULT  Assemble   

Install pressure spring (2) for height adjustment using KM-584 (1).  

Install bearing race (6), pressure ring (5), pressure spring (4), and depressor (3) onto steering shaft and install retaining ring with KM-583-A and KM-J-23653-A.  

Object Number: 616201  Size: DEFAULT  Important!   

When replacing bearing housing with both ball bearings, gap (7) between housing and two stop buffers in uppermost steering wheel lock position must be checked. Compensate differences with new stop buffers. The parts must exactly engage without steering wheel being able to move any further.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install steering column assembly - see operation "Steering Column Assembly, Remove and Install".  

Object Number: 2391794  Size: DEFAULT

 

 


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Steering Wheel, Remove and Install (Vehicles with 3-Spoke Steering Wheel) > < Steering Wheel, Remove and Install (Vehicles with Airbag and 4-Spoke Steering Wheel as of MY '98)