Beetle L4-1.9L DSL Turbo (ALH) (1998)
Front Bumper Cover / Fascia: Service and Repair
Front Part, Assembly Overview
NOTE:
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Overview describes removal and installation of front part for vehicles --> 06.05. Removal and installation applies to vehicles 07.05 -->, except
slight changes.
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Front fender and front bumper cover can only be removed together from vehicle as so-called front part.
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It is necessary that tightening sequence of bolts - 4 - is observed to ensure surface alignment and joint.
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Front part must be installed free of stress.
1
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Front part
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Removing:
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Remove headlamps
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Remove wheelhousing liners.
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Remove bolts from wheelhousings, and
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Disconnect harness connectors for turn signals and fog lights.
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Disconnect hose connector in vehicles with headlight washer system
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Remove nuts.
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Remove expanding clips.
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Remove bolts and.
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Pull left and right front part outward off threaded pins and remove forward from vehicle with two mechanics.
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Installing:
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Before reattaching front part, adhere anti-friction foil on contact areas, or check condition of old anti-friction foil.
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When installing front part, ensure proper seating of insulation on both sides of longmember and make sure it engages properly on
headlight bracket.
2
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Bolt
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With nut
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6 Nm
3
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Combination bolt