Beetle L4-1.9L DSL Turbo (ALH) (1998)
Brake Master Cylinder: Service and Repair
Removing and Installing
Brake Master Cylinder, Removing And Installing
Special Tools And Equipment
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3094 Hose clamps or equivalent
Removing
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Spread sufficient lint-free cloths in area of plenum chamber, and on engine and transmission to catch any escaping brake fluid.
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Using bleeder bottle, draw off as much brake fluid as possible from brake fluid reservoir .
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Clamp clutch master cylinder supply hose with clamp 3094 or equivalent.
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Remove clutch master cylinder supply hose from reservoir.
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Disconnect brake fluid level sensor wiring connector.
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Disconnect brake lines on brake master cylinder and seal with plugs from repair kit, Part No. 1 HO 698 311 A.
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Remove nuts securing brake master cylinder to brake booster.
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Carefully remove brake master cylinder from brake booster.
Installing
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Install master cylinder in reverse order of removal.
Note:
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When connecting brake master cylinder and brake booster be sure that the push rod is correctly located in the master cylinder.
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After installing, bleed brakes. Refer to Brake Bleeding