Beetle L4-1.9L DSL Turbo (ALH) (1998)
Note:
Only disassemble clutch when you clean or visually check components.
Clutches -K1- and -K3- are pressed together.
Pressing -K1- off -K3-
Pressing -K1- onto -K3-
1
Supporting ring
^
4-piece, unclip from inner plate carrier
^
Inserting refer to Fig. 2
2
Inner plate carrier
^
Inserting refer to Fig. 4
^
Assembling refer to Fig. 2
3
Circlip
^
Different thicknesses
^
Mark after removing and insert in same position
4
Thrust plate
^
Smooth side faces inner plate
^
Insert together with inner plate carrier refer to Fig. 2
5
Inner plate
^
Quantity - Refer to Specifications.
^
Installing refer to Fig. 2
6
Outer plate
^
Quantity. - Refer to Specifications
^
Installing refer to Fig. 2
^
Always 1.5 mm thick
7
Outer plate
^
Always 2 mm thick
^
Installing refer to Fig. 2
8
Corrugated washer
9
Circlip
^
Removing and installing Fig. 1
10 Piston cap
^
Sealing lips are vulcanized to cap
^
Moisten sealing lips with ATF before installing
^
Turn cap slightly when installing
11 intermediate spring ring
^
With spring supporting shell and compression springs
12 Piston
^
Sealing lips are vulcanized to piston
^
Moisten sealing lips with ATF before installing
^
Turn piston slightly when installing
13 Clutch housing
^
Before inserting inner plate carrier corrugated washer (item 8), insert inner and outer plates in clutch refer to Fig. 3
Fig. 1 Circlip, removing and installing
^
Press piston cap with intermediate spring ring far enough down that the circlip -arrow- can be inserted in the groove.