Beetle L4-1.9L DSL Turbo (ALH) (1998)
-
Connect overlay harness to Gearbox Speed Sender -G38-.
-
Route overlay harness along existing harness to plenum opening. White dotted line shows general routing.
-
Lightly pull on harness -arrow- at plenum to loosen harness plenum grommet.
-
Route overlay harness along side of grommet into plenum area, then push grommet back into place.
-
Route overlay harness in plenum along existing harness to Transmission Control Module (TCM) connector.
-
Disconnect multi-pin connector from TCM.
-
Cut tie wrap at end of connector and remove cover from connector by depressing tab with small screwdriver while pushing cover in direction of
-arrow-.
-
Obtain appropriate pin removal tool from VAS 1978 wire harness repair kit.
-
Locate cavity 66 of TCM connector (red wire) and remove terminal.
-
Insert the red wire of overlay harness into cavity 66.
-
Locate cavity 21 of TCM connector (green wire) and remove terminal.
-
Insert the green wire of overlay harness into cavity 21.
-
Locate cavity 44 of TCM connector (black wire) and remove terminal.
-
Insert the black wire of overlay harness into cavity 44.
-
Cut 3 wires (previously removed) as close as possible to the taped section of harness.
-
Install cover using new tie wrap.
-
Install multi-pin connector to TCM.
-
Tie wrap overlay harness to existing harness in plenum and engine compartment as necessary to ensure routing and prevent rattles.
-
Install defroster duct, boot and all plenum covers in reverse order of removal.
-
Install engine wiring harness covers.
-
Install air cleaner housing (see Repair Manual Group 24).
-
Install battery and battery tray (see Repair Manual Group 27).
WARNING:
Ensure that there is no person inside the vehicle when connecting battery ground strap.