Beetle L4-1.9L DSL Turbo (ALH) (1998)
A Thrust washer
-
Insert thrust washer before pressing on inner race.
Note:
The shoulder faces the inner race.
Fig. 9 Checking synchronizer ring for wear
-
Press synchronizer ring onto gear cone and measure gap -a- with feeler gauge.
Fig. 10 Disassembling and assembling list and 2nd gear operating sleeve and synchronizer hub
1
Spring
2
Operating sleeve
3
Synchronizer hub
4
Locking piece
-
Slide operating sleeve over synchronizer hub.
Note:
The wide shoulder of the synchronizer hub (arrow -A-) and the outer splines of the operating sleeve (arrow -B-) face opposite directions after
assembly
The recesses for the locking pieces on the synchronizer hub and operating sleeve must align.
Fig. 11 Assembling 1st and 2nd gear operating sleeve/ synchronizer hub