Beetle L4-2.0L (AEG) (2000)
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Release tensioning roller and take toothed belt off camshaft sprocket.
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Turn crankshaft back slightly.
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Remove camshaft sprocket using 3415 counter-hold. (Remove bolts from holes -arrows- before using tool.)
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Remove woodruff key from camshaft.
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Remove cylinder head cover.
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First remove bearing caps 5, 1 and 3, then loosen bearing caps 2 and 4 alternately and diagonally.
Installing
Conditions
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Pistons must not be positioned at TDC.
Note:
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When installing the camshaft No. 1 cylinder cams must point upward.
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When installing the bearing cap note the offset. Before installing the camshaft install bearing caps and determine installation position.
Work sequence
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Oil camshaft contact surfaces.
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Install camshaft.
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Tighten bearing caps 2 and 4 alternately and diagonally.
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Tightening torque: 20 Nm (15 ft. lbs.)
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Lightly coat bearing cap 1 contact surfaces with sealant AMV 174 004 01.
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Install bearing caps 3, 1 and 5 and tighten.
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Tightening torque: 20 Nm (15 ft. lbs.)
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Insert woodruff key in camshaft.
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Install camshaft sprocket and tighten by counter-holding sprocket using 3415 counter-hold. (Remove bolts from holes -arrows- before using tool. )
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Tightening torque: 100 Nm (74 ft. lbs.)