volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Fault finding instructions > < Fault finding instructions -from model year 1980-
Heating, Air conditioner
Fault finding instructions -from model year 1980-
Checking vacuum system

From Chassis Nos.:


16A 0 000 001


Jetta

17A 3 000 001

Golf

53A 2 000 001

Scirocco

Conditions:

  • ● Vacuum hoses connected according to connection layout
  • Blue
  • Air conditioner controls
  • Yellow
  • Black
  • Vacuum distributor
  • Black
 
U87-0068
  • Double vacuum unit
  • Carburetor engine:
    • ◆ to intake manifold
  • Diesel engine
    • ◆ to vacuum pump
  • Non-return valve
  • Vacuum reservoir
  • Vacuum reservoir grommet
  • Brown
  • T- piece
  • Flap box vacuum unit
  • Air distributor housing vacuum unit
  • ‒ Connect vacuum gauge.
  • ‒ Remove glove box.
  • ‒ Remove controls trim.
  • ‒ Start engine, rev up several times until vacuum gauge indicates a vacuum of approx. 0.5 bar (-15 in. Hg).
  • ‒ Push the air distribution lever (upper lever) and temperature lever (lower lever) to the right as far as they will go (detent position 5).
  • ‒ Switch off engine (vacuum is stored).
  • ‒ Wait one minute and check whether the vacuum gauge reading remains unchanged.

Pay attention to

Possible fault

Remedy

Vacuum gauge indication
drops off, loss of vacuum

Non-return valve leaking

Vacuum reservoir grommet leaking

renew

Vacuum distributor leaking

Vacuum reservoir leaking

one or more vacuum
units operate

Vacuum distributor defective

renew

Having renewed a part, build up vacuum again and repeat test.

  • ‒ Move the air distribution and temperature levers together, stage by stage from detent position 5 to detent 1. Wait one minute in each detent position. When doing this, the switching positions of the three vacuum units must be watched and compared, as per the adjacent illustrated table, at each appropriate detent position of the air distributor and temperature levers, while paying attention at the same time to the vacuum gauge.

Notes:

  • ◆ The vacuum gauge needle may only drop back slightly during the time at which the vacuum unit operates.
  • ◆ If this is not the case, the vacuum unit drawn in solid lines, at that particular detent position, is leaking and must be renewed.
  • ◆ If only one of the three vacuum units switches according to the table, at a steady vacuum gauge reading, the vacuum distributor is blocked and must be renewed.
 
U87-0061

Detent positions:

  • Air distribution lever
  • Temperature lever
 
U87-0069

The vacuum gauge and vacuum units are to be watched appropriate to the detent positions.

→ Vacuum gauge

 
U87-0070

→ Air distribution housing vacuum unit.

 
U87-0063

→ Double vacuum unit.

 
U87-0046

→ Flap box vacuum unit.

Fault finding instructions > < Fault finding instructions -from model year 1980-