Running gear
- Running gear
- Technical data
- Front suspension, drive shafts
- Rear suspension, drive shaft
- Wheels, tyres. axle align
- Brake, brake mechanics
- Repairing front wheel brakes
- Front axle drive hub nut torque
- Repairing front wheel drum brakes
- Service installation of disc brakes
- Removing and installing pedal/push rod
- Removing and installing brake pedal/servo
- Removing and installing brake pedal/servo
- Removing and installing brake pedal and servo linkage
- Repairing rear brakes
- Repairing rear brakes
- Adjusting rear brakes
- Removing and installing drums and shoes
- Renewing linings
- Repairing rear brakes
- Removing and installing brake drums and shoes
- Renewing linings
- Repairing handbrake
- Attachment of handbrake cable to rear axle
- Brakes, hydraulics, regulator, servo
- Steering
- Repairing steering gear
- A- Modified steering wheel
- B- Longmulti-splined adapter sleeve for modified steering wheel
- Repairing steering with detachable column
- Repairing steering with telescopic column
- Renewing or repairing steering box
- Rubber mounted steering box
- Power assisted steering
- Removing and installing power assisted steering box
- Removing and installing power assisted steering box
- Removing and installing vane type pump
- Repairing steering gear
- Body
- Body repair work.
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Rear door,sliding door,wing doors,central locking
- Sliding roof
- Sliding roof / exploded view - Golf, Jetta
- Adjustment operations on the sliding roof - Golf, Jetta
- Cleaning water drain hoses - Jetta
- Tilting roof/exploded view - Scirocco
- Removing tilting roof panel - Scirocco
- Installing tilting roof panel and manual drive - Scirocco
- Adjustment operations on the tilting roof - Scirocco
- Cleaning water drain hoses - Scirocco
- Sliding roof / exploded view - Golf, Jetta
- Bumper
- Glazing/window mechanism
- Exterior equipment
- Trim, noise insulation
- Seat padding, covers
- Body repair work.
- Engine, mechanics
- 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments
- Adjusting throttle cable
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel tank
- Removing and installing fuel pump and fuel filter
- Checking fuel pump
- Checking function and voltage supply
- Checking delivery rate
- Checking fuel pump non-return valve
- Removing and installing parts of fuel supply system
- Exhaust system
- 4 Cylinder Fuel injection Engine Mechanics (1.6L & 1.4L)
- Power transmission
- 4 Speed Manual Gearbox 020
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Controls, Housing
- Repairing shift linkage
- Repairing shift linkage
- Adjusting shift linkage
- Repairing shift linkage
- Adjusting gear shift linkage
- Modifications to the shift linkage
- Boot with cap
- One-piece shift rod bearing
- Relay lever with larger rubber ball
- Type of grease
- Removing and installing bonded rubber bushes for gearbox carrier
- Removing and installing gearbox
- Dismantling and assembling gearbox
- Removing and installing housing
- Service installation of the 5 speed manual gearbox
- Selector shaft cover modified
- Selector shaft lever serf-locking nut
- Dismantling and assembling gearbox
- Removing and installing drive shaft, output shaft and differential
- Removing and installing drive shaft
- Dismantling and assembling gearbox
- Modifications to gearbox housing
- Repairing bearing housing
- TDC sensor adapter in clutch housing
- "Floating" shift fork rod
- Location and bearings of gearshift shaft in gearbox modified
- Gearbox breather relocation
- Additionally securing magnet in clutch housing with sealing compound
- Controls, Housing
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5 speed manual Gearbox 020
- Technical data
- Gearbox identification
- Speedometter drive pinions
- Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
- Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
- Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.82) (up to 07.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 07.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 7.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
- Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
- Transmission layout
- Gearbox identification
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Controls, Housing
- Operation of shift mechanism
- Repair shift linkage
- Adjusting gearshift linkage
- Adjusting selector shaft retaining screw
- Adjusting retaining screw for 5th gear
- Selector shaft lever self-locking nut
- Removing and installing bonded rubber bushes for gearbox carrier
- Removing and installing gearbox
- General view
- Dismantling and assembling gearbox
- Dismantling and assembling gearbox
- Dismantling and assembling gearbox
- Dismantling and assembling gearbox
- Dismantling and assembling gearbox
- Dismantling and assembling gearbox
- Vehicles with gearchange and consumption indicator
- Additional bearing for output shaft
- Gearbox breather relocation
- TDC sensor adapter in clutch housing
- Spring for the reverse gear relay lever
- Modified locating and mounting of the selector shaft in the gearbox
- Additionally securing magnet in clutch housing with sealing compound
- Selector shaft cover modified
- Controls, Housing
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Technical data
- 4 Speed Manual Gearbox 020
- Power unit
- Motronic MP 9.0 injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking and adjusting CO content
- Performing basic setting
- Checking engine operating modes
- Checking throttle valve control part
- Checking voltage supply
- Check idling switch
- Checking throttle valve positioner and throttle valve positioner potentiometer
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking signal from air conditioner compressor
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (outside air) -Checking with engine leak detector spray G 001 800 A1
- Motronic injection and ignition system
- Ignition system, glow plug system
- K-Jetronic/Ignition system
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, mechanical injection
- K-jetronic injection system
- Fitting locations - overview (engine code: JH)
- Servicing K-Jetronic injection system
- Technical data
- Safety measures
- Rules for cleanliness
- Idling adjustment (engine code: DX, EG, JJ, KT, and JH without catalyst)
- Idling adjustment (engine code: JH with catalyst)
- Checking idling speed boost (09.84 >)
- Checking adjusting lever and control plunger
- Checking and adjusting air flow meter plate position (engine code: DX and KT >02.86, EG,JH, JJ)
- Checking/adjusting rest position and free travel of air glow meter plate (engine code: DX and KT 03.86 >)
- Removing and installing control plunger (engine code: DX and KT 03.86>)
- Checking cold start valve and thermo time switch
- Cold acceleration enrichment: Retrofitting (engine code: DX and KT >07.84, JH with vacuum switch 08.87>)
- Checking cold acceleration enrichment (engine code: DX and KT 08.84 >)
- Checking diaphragm pressure switch (engine code:DX and KT 08.84 >)
- Checking and adjusting idling switch (engine code: DX and KT 08.84 >)
- Checking and adjusting full throttle switch (engine code: JH)
- Checking auxiliary air valve
- Checking warm-up valve
- Checking and adjusting system pressure
- Checking holding pressure
- Comparing injection delivery
- Basic throttle valve setting
- Checking regulated exhaust system (engine code: JH)
- Vacuum connections (engine code: EG)
- Vacuum connections (engine code: DX 11.90 >)
- K-jetronic injection system
- Ignition system, glow plug system
- Servicing ignition system
- Servicing contact breaker controlled ignition system (engine code: EG > 07.79)
- Adjustment data, spark plug
- Distributor data
- Installing distributor
- Checking and adjusting dwell angle ignition timing
- Checking ignition timing control
- Serving TDI-H ignition system (engine code: EG 08.79 >, DX, JH, JJ, KT)
- Dismantling and assembling distributor (engine code: EG 08.79 >, DX, JH, JJ, KT)
- Adjustment data, Spark plugs
- Distributor data
- Safety measures for TCI-H system
- Servicing ignition system
- 34 PICT, Keihin carburettor and ignition system
- Mixture preparation carb.
- Air cleaner - 34 PICT carburettor
- Servicing 34 PICT carburettor
- Top part of carburettor
- Bottom part of carburettor
- carburettor adjustment data
- Jets and settings
- Adjusting idling speed
- Checking and adjusting cold idling speed
- Checking function of pull-down unit
- Checking and adjusting choke valve gap
- Basic throttle valve setting
- Checking and adjusting amount injected by accelerator pump
- Cold idling valve
- Water-heated and electrically heated automatic choke
- Vacuum connections
- Air cleaner - Keihin carburettor
- Servicing Keihin carburettor>07.78
- Servicing Keihin carburettor 08.78 >
- Top part carburettor
- Bottom part of carburettor
- carburettor adjustment data
- Jets and settings
- Adjusting idling speed
- Checking and adjusting cold idle speed
- Checking and adjusting choke valve gap
- Checking vacuum system of pull-down unit
- Checking and adjusting quantity injected by accelerator pump
- Basic setting of throttle valve stage II
- Checking vacuum limiter
- Checking stage II thermopneumatic valve
- Checking and adjusting float level
- Checking overrun boost
- Adjusting choke cable
- Vacuum connections
- Ignition system, glow plug system
- Servicing breaker-triggered ignition system
- Servicing TIC-H ignition system
- Safety precautions for TCI-H ignition system
- Adjustment data, Spark plugs
- Distributor data
- Installing distributor
- Checking and adjusting ignition timing point
- Checking ignition timing
- Vacuum unit leak test
- Checking TCI-H ignition system
- Checking DIS switch unit
- Removing and installing rotor plate
- Checking vacuum advance control
- Adjusting engines with Digital Idling Stabilizer (DIS)
- Setting adjustments for engines with DIS/TCI 07.00 >
- Mixture preparation carb.
- 4 Cyl injection engine (2 valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing fuel system components
- Removing and installing fuel tank with ancillary components (> 1/84, 40-litre fuel tank)
- Removing and installing fuel tank with ancillary components (2/84 >, 55-litre fuel tank)
- Removing and installing fuel pump, fuel filter, and pressure accumulator (engine codes: DX and KT > 1/84, EG JJ)
- Removing and installing fuel pump, fuel filter, and pressure accumulator (engine codes: DX and KT 2/84 >, JH)
- Removing and installing fuel pump and fuel filter (engine code: 2H)
- Rules of cleanliness
- Connecting remote control V.A.G 1348/3A
- Checking fuel pumps (engine codes: DX, EG, JH, JJ, KT)
- Checking fuel pump (engine code: 2H)
- Checking fuel pump non-return valve (engine codes: DX, EG, JH, JJ, KT)
- Checking fuel pump relay (engine codes: DX, EG, JH, JJ, KT)
- Checking fuel pump relay (engine code: 2H)
- Retrotitting adapter plate for fuel pump relay (engine code: EG > 7/82)
- Removal and installation of fuel gauge sender, fuel lift pump
- Renewing fuel gauge sender, fuel lift pump (engine codes: DX and KT 2.84 >, JH)
- Removing and installing fuel tank (> 1/84, 40- litre fuel tank)
- Removing and installing fuel tank (2/84 >, 55- litre fuel tank)
- Checking fuel system for leaks (> 1/84, 40-litre fuel tank)
- Servicing activated charcoal filter unit
- Throttle-mechanism
- Removing and installing fuel system components
- Exhaust system
- 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel system
- Removing and installing fuel tank with attachments
- Modified fuel tank with modified breather system
- Removing and installing fuel tank with attachments
- Removing and installing fuel tank
- Adjusting throttle cable - manual gearbox
- Servicing throttle controls - automatic gearbox
- Removing and installing parts of fuel system
- Exhaust system
- Removing and installing parts of exhaust system
- Vehicles with 2B2 carburettor and air pump for exhaust afterburning (01.76 >)
- Vehicles with PICT carburettor and air pump for exhaust afterburning (08.76 >)
- Vehicles with engine code FN > 07.79, Keihin carburettor and manual gearbox
- Vehicles with PICT carburettor and exhaust afterburning without air pump (03.78 >)
- Motronic MP 9.0 injection and ignition system
- Heating, ventilation, air conditioning system
- Heating, air conditioner
- Heating
- Air conditioner
- Safety precautions
- Air conditioner - repairs
- Repairs to the air conditioner which can only be done in specially equipped workshops
- Instructions on general repairs to air conditioned vehicles
- Opening and evacuating the air conditioner
- Repairs to system which can be done without special equipment -up to model year 1979-
- Removing and installing controls complete
- Combined air conditioner -from model year 1980-
- Removing and installing compressor bracket -up to model year 1977-
- Removing and installing compressor bracket -from model year 1978-
- Removing and installing compressor belt
- Removing and installing compressor bracket -from model year 1979-
- Removing and installing compressor bracket -from model year 1979-
- Removing and installing compressor bracket -Scirocco-
- Removing and installing compressor bracket -Scirocco only, from August 1988-
- Servicing air conditioner
- Current flow diagramm
- Current flow diagramm -up to model year 1976-
- Additional current flow diagramm -from model year 1977-
- Additional current flow diagramm -from model year 1978-
- Additional current flow diagramm -from model year 1979-
- Additional current flow diagramm -from model year 1980-
- Additional current flow diagramm -from model year 1981-
- Vacuum hose
- Checking vacuum system
- Fault finding - Checking air distribution -up to model year 1979-
- Fault finding instructions -from model year 1980-
- Checking vacuum system
- Fault finding instructions
- Heating, air conditioner