Volkswagen Workshop Service and Repair Manuals

(with the exception of Scirocco)

Note:

The front perforated part is only needed for the Jetta. It should be broken off in the case of a Golf.

• ◆ Radiator removed.

• ‒ Insert narrow service deflector - 161 121 283 C - on left into appropriate slots in the radiator grille and cross member.

• ‒ → Vertically align deflector and mark hole in the lock carrier plate.
• ‒ Drill dia. 4.0 mm hole in cross member.
       a = 20 mm
• ‒ Insert broad service deflector - 161 121 284 C - on right into hole and slots at the radiator grille.
• ‒ Vertically align deflector and mark hole in the lock carrier plate.
• ‒ Drill dia. 5.0 mm holes in lock carrier plate.
• ‒ Attach deflectors to lock carrier plate with snap-on nuts B4.2x16 (N 015 448 1) and ovalhead machine screws B4.2x13 (N 013 966 12).

• ‒ Fit radiator at bottom and align deflectors such that ends make contact with radiator plenum chambers.

Note:

Wires to thermo-switch for fan must not be jammed in; if necessary, cut out deflector somewhat or re-route wiring.

• ‒ Tighten wing nuts of service deflectors and secure radiator.