Volkswagen Workshop Service and Repair Manuals > Golf Mk1 > Power transmission | 5 speed manual Gearbox 020 | Gearbox mechanics,operation, construction,diff. | Controls, Housing

5 speed manual Gearbox 020

Controls, Housing

Dismantling and assembling gearbox

Work sequence

Vehicles with gearchange and consumption indicator => page 34-71

Additional bearing for output shaft

=> page 34-72

◆ D + A => page 35-1
◆ Synchronizer hub for 5th gear with retaining ring for locking keys=> page 35-36



5th gear synchronizer ring ◆ Check for wear => page 35-6 5th speed gear Needle bearing for 5th gear Thrust washer ◆ Fitting position: chamfer on outer diameter towards gearbox housing. M 7 x 24 screw ◆ 15 Nm M 8 x 28 screw ◆ Secures reverse shaft ◆ 30 Nm Gearbox housing ◆ Repairing => page 34-63 Selector shaft Selector shaft cover modified => page 34-84 Spring ◆ Presses selector shaft and gear lever into the 3rd/4th gear plane.

◆ R + I => page 34-28
◆ The input shaft in the 5 speed manual gearbox 020 does not need adjusting.
◆ It is however important to ensure that the shim fitted in production is installed again after repairing.

Note:

It may be found that no shim is fitted.

In this case, assemble again without shim.



Retaining screw for selector shaft ◆ Adjusting => page 34-11 Retaining screw for 5th gear ◆ Adjusting => page 34-11 Reversing light switch Drive flange M 8 x 50 screw ◆ (12 off) 25 Nm Dished washer Circlip ◆ Renew, must fit properly in groove. Cap ◆ Renew.



5th speed gear ◆ Position: Groove upwards Circlip ◆ Renew, must fit properly in groove. Lock plate ◆ renew Spacer sleeve Up to 12.79 renew and peen, prevents shift tube from turning. 5th gear shift fork ◆ Adjusting => page 34-53 Gasket ◆ Renew. M 8 x 62 screw ◆ (2 off) 25 Nm

Volkswagen Workshop Service and Repair Manuals