Volkswagen Workshop Service and Repair Manuals

Removing

• ‒ Remove upper part of toothed belt guard.
• ‒ Set crankshaft to TDC at No.1 cylinder.
• ‒ Slacken off and remove toothed belt.
• ‒ Remove camshaft sprocket (counterhold with 3036).
• ‒ Take Woodruff key out of camshaft.
• ‒ Screw camshaft-sprocket securing bolt with washer into camshaft as far as it will go.
• ‒ Unscrew inner part of oil seal extractor no. 2085 two turns (approx. 3 mm) out of the inner part and lock in position with knurled screw.

• ‒ → Lubricate threaded head of oil seal extactor with oil, place it in position and - pressing firmly - screw it into the oil seal as far as possible.
• ‒ Loosen knurled screw and turn inner part against camshaft until oilseal is pulled out.

• ‒ Clamp oil seal extractor in a vice at the flat surfaces and remove oil seal with pliers.

Installing

• ‒ Lightly oil sealing lip and outer edge of the oil seal.
• ‒ Locate seal with sleeve from 10-203 and press in flush with thrust sleeve 10-203.

Note:

Do not press in as far as stop as otherwise oil return bore will be covered.

• ‒ Install toothed belt (adjust valve timing) .