volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Repairing rear brakes > < Removing and installing brake pedal/servo

Golf Mk1

Running gear
Front axle drive hub nut torque
Removing and installing brake pedal and servo linkage
 
U46-0045

(RHD vehicles)


  • Column with pedal bracket
    • ◆ Do not remove to repair brake pedal
  • Bushes
    • ◆ Drive out with drift
    • ◆ Press in with vice
  • Bell crank, right
  • Adjust push rod/Servo linkage
    • ◆ Install servo with bell crank, set push rod dimension b and attach to bell crank
    • ◆ Install pull rod free of play and lock

Dimension a
Pedal/push rod to clevis pin centres

Dimension b
Push rod

Dimension c
Bracket

Up to Chassis No.
175 3 500 000
535 2 500 000



47 mm



194 mm



120 mm

From Chassis No.
176 3 000 001
536 2 000 001



41 mm



172 mm



100 mm
 
U46-0046

Note

Grease all joints in interior with MoS2 grease and all joints in engine compartment with multi-purpose grease (Lithium based grease is water-repellent).

  • Brake servo
    • ◆ With master cylinder
  • Bell crank, left
  • Pull rod

Note

If linkage is stiff in operation, replace pivot pins and shafts with new type stainless steel parts (Part No. 172 721 725 B and 172 721 737 A).

Repairing rear brakes > < Removing and installing brake pedal/servo