volkswagen Workshop Repair Guides

Volkswagen Golf Workshop Repair Manuals - Models Covered

Renewing or repairing steering box > < Repairing steering with detachable column
Running gear
Repairing steering gear
Repairing steering with telescopic column
 
U48-0009

(Only on vehicles with automatic gearbox for Canada, France, Sweden, from 8.74)

  • Cover
    • ◆ Pull off by hand
  • Steering wheel
    • ◆ Install with steering in centre position, tongue of cancelling ring points to left
  • 50 Nm
  • Spacer sleeve
    • ◆ After fitting column switch, drive sleeve on to column until distance from end of sleeve to end of column is 41.5 mm. This sets the gap between steering wheel hub and switch (2 - 4 mm) =>Fig. 3
    • ◆ To remove, lever out with screwdriver.
  • Steering column switch
    • ◆ Pull out until it contacts the spacer sleeve =>Fig. 3

=> Repair Group 94

 
U48-0009
  • 10 Nm
  • Bearing support ring
    • ◆ Not fitted with bearings with plastic inner race
  • Steering column
    • ◆ Before removing, remove turn signal and wiper switches, lever spacer sleeve off, remove column switch. When installing, do not load axially (max. 50 - 100 kg).
  • Column tube
  • Shear screw
    • ◆ Tighten until head breaks off.
    • ◆ To drill out, remove column switch trim
  • 20 Nm
 
U48-0009
  • Mounting bush
    • ◆ Place in hot water first and press on until dimension "C" is 31 mm
    • ◆ Modified bush from 8.74 => Fig. 4

Note:

Ring was modified 8.75=>Fig. 4

  • Protective plate
  • Bush
  • Retaining spring
  • Leaf spring
    • ◆ =>Figs. 1 + 2 for removing and installing
  • Damper grommet
  • Universal joint shaft
    • ◆ To remove, detach box from body and shift linkage from box, the pull box off studs.
    • ◆ Watch marking , Fig. 3
 
U48-0009
  • 30 Nm
  • Bellows
  • 30 Nm
  • Pedal bracket
  • Column bearing
    • ◆ Press in

Note

Before removing any electrical components, disconnect the battery earth strap. When installing the steering gear, it is advisable to assemble column tube, column, universal joint shaft and column switch and then fit the complete assembly in the vehicle.

 
U48-0010

→ Fig.1    Removing leaf spring:

  • ‒ Press retaining spring down with a screwdriver and disengage the leaf spring.
 
U48-0011

→ Fig.2    Installing leaf spring:

  • ‒ Insert top of leaf spring into bracket as shown (arrow A) and press it in at the botom with a screwdriver until it engages the retaining spring.
 
U48-0004

→ Fig.3    Installing spacer sleeve

A = Spacer sleeve

a = 41.5 mm

b = 2 - 4 mm

 
U48-0012

→ Fig.4    Installing bush

1 - Bush
2 - Column tube

  • ‒ Bush is slotted from 8.75. The lug on the bush engages in a hole in the tube (-arrow-).
  • ‒ Bush must fit closely roung tube. If necessary lug on bush should be knocked in by tapping with a hammer.

Renewing or repairing steering box > < Repairing steering with detachable column