volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling differential > < Repairing differential
4 Speed Manual Gearbox 020
Repairing differential
Removing and installing drive flange oil seal

(with gearbox installed)

 
V34-0146

Removing

  • ‒ → Detach shaft from gearbox flange, swing it upwards and hang it on a wire hook.
  • ‒ Remove circlip and dished washer
  • ‒ Pull drive flange out.
  •      A -     Screw Two M 8 x 30 bolts through the slots into the flange.
 
U39-0001
  • ‒ → Remove oil seal.
 
U39-0002

Installing

  • ‒ → Pack multipurpose grease between the lips of the new seal and drive it in as far as it will go.
 
V34-2481
  • ‒ → Install drive flange
  • ‒ Install dished washer and circlip. Press circlip into the groove with 30-23 and check that the washer is concentric.
  • ‒ Install drive shaft and tighten screws to 45 Nm.
  • ‒ Check gearbox oil level and add oil if necessary.

Dismantling and assembling differential > < Repairing differential