Volkswagen Golf Workshop Service and Auto Repair Manuals

Special tools, testers and auxiliary items

• ◆ Counter-hold tool 3036.
• ◆ Oil seal extractor 2085.
• ◆ Oil seal fitting tool 10-203.
• ◆ Torque wrench V.A.G 1332 (40...200 Nm).

Removing

• ‒ Remove toothed belt guard - upper part.
• ‒ Loosen camshaft sprocket (counter-hold with 3036).
• ‒ → Set camshaft sprocket to TDC No. 1 cylinder by turning the cranshaft. The mark on the camshaft sprocket must be in line with the cylinder head cover.
• ‒ Release tensioner and remove toothed belt.
• ‒ Pull off camshaft sprocket and remove woodruff key from the camshaft.

• ‒ Screw the camshaft sprocket securing bolt with washer fully into camshaft.
• ‒ Unscrew inner part of oil seal extractor 2085 two turns (approx. 3 mm) out of the outer part and lock in position with the knurled screw.
• ‒ → Lubricate threaded head of oil seal extractor, place it in position and exerting firm pressure screw it into oil seal as far as possible.
• ‒ Loosen knurled screw and turn inner part of extractor against camshaft until oil seal has been extracted.
• ‒ Clamp flats of oil seal extractor in vice. Remove the oil seal with pliers.

Installing

• ‒ Lightly oil sealing lip and outer edge of oil seal.
• ‒ Locate seal with fitting sleeve from 10-203 and press in flush with pressure sleeve 10-203.
• ‒ Install camshaft sprocket and tighten (counter hold with 3036). Tightening torque: 80 Nm.
• ‒ Install and tension toothed belt (adjusting valve timing).
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