volkswagen Workshop Repair Guides

VW Golf Mk1 Workshop Service & Repair Manuals

Modified radiator attachment > < Draining and filling cooling system
4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
Removing and installing parts of cooling system
Checking cooling system and cap

Leaks in the cooling system and the operation of the pressure relief valve in the cap can be checked with the tester V.A.G 1274.

Checking cooling system

  • ‒ Set up the tester on the expansion tank or radiator.
  • ‒ Generate a pressure of approx. 1.0 bar with the hand pump of the tester. If the pressure drops off, locate and eliminate the leak.

Checking radiator cap

 
U19-0002
  • ‒ → Place the cap on the tester.
  • ‒ Generate pessure with hand pump.
  • At a pressure of
    • ‒ Cap 171 121 321 A
      0.9...1.15 bar
    • ‒ Cap 171 121 321 B
      1.2...1.35 bar
    • ‒ Cap 171 121 321 D
      1.2...1.5 bar
  • the valve should open.

Note:

Only the caps with the higher operating pressure are supplied as sevice parts.

Modified radiator attachment > < Draining and filling cooling system